• Title/Summary/Keyword: CMM(Coordinate Measuring Machine)

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Development of a CAM System for Mold Machining using 3D Measurement Data (3차원 측정 데이터를 이용한 금형 가공용 CAM시스템 개발)

  • 구영회
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.79-88
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    • 1998
  • This study deals with the development of CAM system which can machine and measure any shape of mold and die by machining center and coordinate measureing machine . The overall goal of the CAM system is to achieve the mold and die machining , from digitizing through to final cutting. The hardware of the system comprises PC and machining center. CMM. There are three steps in the mold and die machining. (1) measuring of physical model by the CMM, (2) geometric modeling by the CAD system, (3) generation of NC code by the tool path compensated for tool radius. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

Study of Registration of 3D Data by Using the Feature on Products (제품의 특징형상을 이용한 3차원 데이터의 레지스트레이션 방안 연구)

  • Kim, Min-Seok;In, Jae-Jun;Lee, Eun-Gi
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.140-145
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    • 2008
  • Recently more complex geometric shapes, including freeform surfaces, are adopted for the design of products to emphasize style or beauty. Modeling of these products is extremely difficult or often impossible. Reverse engineering is the latest technology that can solve the problem by generating CAD models from the physical mockups or prototype models. Reverse engineering uses the coordinate measuring machine(CMM) to get the shape data of products. CMM is limited by the size of the product; therefore it must need the feature to solve it. The tooling-ball which is generally used for feature has difficulty in being used for soft products. Besides, the higher the accuracy of the tooling-ball is, the more expensive its cost is. This study will develop the feature of high accuracy without additional tools and compare the difference of accuracy by it.

Flexible inspection system using CAD detabase and vision guided coordinate measuring machine (3차원 측정기를이용한 Flexible Inspection System)

  • 조명우;박용길
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.16-29
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    • 1993
  • The objective of this research is in the development of a flexible 3-dimensional inspection system for the sculptured surface by integrating the Coordinate Measuring Machine (CMM), CAD database, and vision system. To achieve the proposed flexible inspection system, two research categories are discussed in the study: new inspection planning method includes a new measuring point selection method and various new probe path generation methods. The object recognition and localization process for the unknown surface can be easily carried out by introducing a new concept called "Z-Layer". The experimental results indicate that the developed flexible inspection system, with the proposed algorithm, can be inplemented in real situation.situation.

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Squareness Estimation for Coordinate Measuring Machine Using the Laser Interferometer Measurement Based on the Face-Diagonal Method (Face-Diagonal 방법 기반의 레이저 간섭계 측정을 이용한 CMM 의 직각도 추정)

  • Lee, Hoon Hee;Lee, Dong Mok;Yang, Seung Han
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.295-301
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    • 2016
  • The out-of-squareness is one of the error sources that affect the positioning accuracy of machine tools and coordinate measuring machines. Laser interferometer is widely used to measure the position and angular errors, and can measure the squareness using an optical square. However, the squareness measurement using the laser interferometer is difficult, as compared to other errors due to complicated optics setup and Abbe's error occurrence. The effect of out-of-squareness mainly appears at the face-diagonal of the movable plane. The diagonal displacements are also affected by the position dependent geometric errors. In this study, the squareness estimation techniques via diagonal displacement measurement using the laser interferometer without an optical square were proposed. For accurate estimation and measurement time reduction, the errors selected from proposed discriminant were measured. Discrepancy between the proposed technique with the laser interferometer (with an optical square) result was $0.6{\mu}rad$.

A Swing-Arm On-Machine Inspection Method for Profile Measurement of Large Optical Surface in Lapping Process

  • Sung In Kyoung;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1576-1581
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    • 2005
  • Generally, the optical components are fabricated by grinding, lapping, and polishing. And, those processes take long time to obtain such a high surface quality. Therefore, in the case of large optical component, the on-machine inspection (OMI) is essential. Because, the work piece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm method for measuring surface profile of large optical concave mirror. The measuring accuracy and uncertainty for suggested method are studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $3\~5\;{\mu}m$. Those inspection data are provided for correcting the residual figuring error in lapping or polishing processes.

A Study for the development of the Korean orthodontic bracket (한국형 교정치료용 Bracket의 개발에 관한 연구)

  • Chang, Young-Il;Yang, Won-Sik;Nahm, Dong-Seok;Moon, Seong-cheol
    • The korean journal of orthodontics
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    • v.30 no.5 s.82
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    • pp.565-578
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    • 2000
  • The aim of this study was development of the Straight-Wire Appliance(SWA) suitable lot the treatment or Korean. To accomplish the object of this study, Korean adult with normal occlusion were selected with following criteria : 1) no functional abnormality in the craniofacial area, 2) good dental arch form and posterior occlusal relationship, 3) Angle Class I occlusal relationship, 4) no experience of orthodontic, nor prosthodontic treatment, especially, no dental treatment on labial and buccal surfaces of teeth, 5) good racial profile. Impression were taken for upper and lower dental arches or the selected normal occlusion samples and the orthodontic dental stone models were fabricated. 5 well-trained orthodontists had examined the acquired dental stone models to select study samples which satisfy the Six keys to optimal occlusion of Andrews. 155 pairs of dental stone models (92 pairs of Male, 63 of Female) were finally selected. 3 dimensional digitization were performed with the Coordinate Measuring Machine(CMM, MPC802, WEGU-Messtechnik, Germany) and measuring of Angulation, Inclination, In-and-Out, Molar offset angle and Arch form were accomplished with a measuring software to achieve data for the development of SWA. Before the measurement, error study was performed on the 3 dimensional digitization with CMM, and the analysis of reliability of computerized measuring method adapted in this study and conventional manual method Presented by Andrews was performed. Results of this study were as to)lows : 1. Equi-distance digitization with mesh size 0.25 mm, 0.5 mm and 1.0 mm were acceptable in 3 dimensional digitization of dental stone model with the CMM, and the digitization with 1.0 mm mesh size was recommendable in terms of efficiency. 2. Computerized measuring method with 3 dimensional digitization was more reliable than manual measuring method of Andrews. 3. Data were collected for the development of SWA suitable for the morphological characteristics of Korean with the computerized measuring method with 3 dimensional digitization.

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A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.1
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

A Study of Feature-Based Computer-Aided Inspection Planning System (특징 형상기반의 CAIP에 관한 연구)

  • 윤길상;조명우;이홍희
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.15-23
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    • 2003
  • A feature-based inspection planning system is proposed in this research to develop more efficient measuring methodology for the OMM(On-Machine Measurement) or CMM(coordinate Measuring Machine) for complicated workpiece having many primitive form features. This paper is proposed solution that optimum inspection sequence of the objective features. The sequences are determined by analyzing the feature information such as the nearest relationship and the possible probe-approach direction(PAD) of the features, and forming feature groups. A series of heuristic rules are developed to accomplish it. Also, each feature is decomposed into its constituent geometric elements for inspection process, and then the number of sampling points, location of the measuring points, optimum probing path are determined.

Acquisition Model for 3D Shape Measurement Data

  • Park, Jong-Sik;Jang, Wang-Jin;Lee, Seong-Beom;Park, Chan-Seok
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.16-21
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    • 2008
  • The demand for three-dimensional (3D) shape measurements is increasing in a variety of fields, including the manufacture of molds and dies. The most popular technology for 3D shape measurement is the coordinate measuring machine (CMM) with a contact trigger probe. Although a CMM provides a high degree of accuracy, it is inefficient due to its long measuring time. It also has difficulty measuring soft objects that can be deformed by the touch of the contact probe. In addition, a CMM cannot digitize areas that are difficult to reach, and cannot capture very minute details on the surface of complex parts. For these reasons, optical non-contact measurement techniques are receiving more attention since they eliminate most of the problems associated with contact methods. Laser scanning is emerging as one of the more promising non-contact measurement techniques. This paper describes various acquisition considerations for laser scanning, including the accuracy of the 3D scan data, which depends on the charge-coupled device (CCD) gain and noise. The CCD gain and noise of a 3D laser scanner are varied while keeping the other conditions constant, and the measurement results are compared to the dimensions of a standard model. The experimental results show that a considerable time savings and an optimum degree of accuracy are possible by selecting the proper CCD gain and noise.

A Study on Optimum Lighting Conditions for Effective Coordnate Measuring Machine (효율적인 CMM을 위한 조명 조건 개선에 관한 연구)

  • Bae, Jun-Young;Ban, Kap-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.184-193
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    • 2014
  • Machine vision systems is applied for various industries such as optimize your spending, automate your production and maximize your efficiency. This research is effective for most optimal light condition of machine vision that technology was applied bald outside human visual acuity. Image processing converts a target image captured by a CCD camera into a digital signal and then performs various arithmetic operations on the signal to extract the characteristics of the target, such as points, lines, circles, area and length. The mathematical concepts of convolution and the kernel matrix are used to apply filters to signals, to perform functions such as extracting edges and reducing unwanted noise. This research analyze and compares matching ratio with reference image and search for optimal lighting condition in accuracy that user wants coming input image according to brightness change of lighting.