• Title/Summary/Keyword: CFBC-ash

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Self-Cementitious Hydration of Circulating Fluidized Bed Combustion Fly Ash

  • Lee, Seung-Heun;Kim, Guen-Su
    • Journal of the Korean Ceramic Society
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    • v.54 no.2
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    • pp.128-136
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    • 2017
  • Fly ash from a circulating fluidized bed combustion boiler (CFBC fly ash) is very different in mineralogical composition, chemical composition, and morphology from coal ash from traditional pulverized fuel firing because of many differences in their combustion processes. The main minerals of CFBC fly ash are lime and anhydrous gypsum; however, due to the fuel type, the strength development of CFBC fly ash is affected by minor components of active $SiO_2$ and $Al_2O_3$. The initial hydration product of the circulating fluidized bed combustion fly ash (B CFBC ash) using petro coke as a fuel is Portlandite which becomes gypsum after 7 days. Due to the structural features of the portlandite and gypsum, the self-cementitious strength of B CFBC ash was low. While the hydration products of the circulating fluidized bed combustion fly ash (A CFBC ash) using bituminous coal as a fuel were initially portlandite and ettringite, after 7 days the hydration products were gypsum and C-S-H. Due to the structural features of ettringite and C-S-H, A CFBC ash showed a certain degree of self-cementitious strength.

The Durability Evaluation of Concrete using CFBC-ash Binder (발전소 부산물 활용 결합재를 이용한 콘크리트의 내구성 평가)

  • Lim, Gwi-Hwan;Kang, Yong-Hak
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.259-260
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    • 2018
  • This study evaluated the compressive strength, freeze-thaw and sulfate resistance characteristics of concrete using CFBC-Ash. The CFBC-Ash was adjusted to a particle size of 75 ㎛ or less and using by increasing the fineness of powder through milling. As a result, it was confirmed that the concrete using CFBC-Ash shows a high compressive strength, durability. Also, it is confirmed that CFBC-ash can be used as a concrete binder.

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Effect of Carbonation Curing on the Hydration Properties of Circulating Fluidized Bed Boiler Ash (탄산화 양생이 순환유동층 보일러 애시의 수화특성에 미치는 영향)

  • Soo-Won Cha;Shi-Eun Lee;Won-Jun Lee;Young-Cheol Choi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.324-331
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    • 2023
  • In this study, the hydration and carbonation properties of circulating fluidized bed boiler (CFBC) ash with different free-CaO contents were investigated. In addition, the possibility of utilizing CFBC ash with a high free-CaO content as a cementitious material was investigated by carbonation curing as a pretreatment. The CFBC ash with high free-CaO content exhibited rapid setting behavior and low early compressive strength when mixed with cement. For CFBC ash with high free-CaO content, carbon dioxide capture increased with the duration of carbonization curing. In addition, the free-CaO value decreased together, indicating that the free-CaO reacted with carbon dioxide. When the CFBC ash with high free-CaO content was pretreated by carbonation, no fresh set appeared, and the initial compressive strength was improved. From the results of this study, it is confirmed that CFBC ash with high free-CaO content has a high potential to be utilized as a cementitious material through proper carbonation curing.

A Basic Study on the Development of Backfill Material with Fly Ash and Bottom Ash of Circulating Fluid Bed Combustion (순환유동층보일러의 Fly Ash, Bottom Ash를 활용한 채움재 개발에 관한 기초연구)

  • Cho, Yong-Kwang;Lee, Yong-Mu;Nam, Seong-Young;Kim, Chun-Sik;Seo, Shin-Seok;Jo, Sung-Hyun;Lee, Hyoung-Woo;Ahn, Ji-Whan
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.1
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    • pp.25-31
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    • 2018
  • In this study, the Controlled Low Strength Material (CLSM) was investigated to utilize the bottom ash and fly ash generated in the Circulating Fluidized Bed Combustor (CFBC). It was confirmed that the CFBC fly ash (CFBC-F) and CFBC bottom ash (CFBC-B) had an irregular particle shape through SEM measurement. According to the results of the hazard analysis, it was also confirmed that they were environmentally safe. In the case of mixing with CFBC-F, the unit quantity was increased. Regarding the rate of change of length, shrinkage in the range of -0.05~0.50% occurred in the air dry curing condition and expansion in the range of 0.1~0.6% in the sealed curing condition. Compressive strength was increased in the sealed curing condition compared to the air dry curing condition because there was enough moisture for hydration reaction in the long term. Therefore, the results of this study are likely be used as basic research data of mine filler materials.

A Study on the Pozzolan Reactivity and Mechanical Characteristic of Blended Portland Cements using CFBC Fly Ash (순환유동층 플라이 애시를 사용한 혼합시멘트의 포졸란 반응성과 역학적 성질에 관한 연구)

  • Park, JongTak;Oh, Hongseob
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.207-213
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    • 2018
  • Nowadays, circulating fluidized bed combustor(CFBC) boilers system that can reduce environmental pollution particles are widely used in electric power plants. But the fly ash generated from CFBC boilers has lower $SiO_2$ and higher MgO and $SO_3$ contents and also has free CaO inducing expansion and abrupt initial setting of concrete. Therefore, revised KSL5405 for CFBC fly-ash as well as pulverized coal combustion(PCC) is introduced in the concrete field. In this study, the chemical properties and mechanical properties of blended cements with PCC and CFBC fly-ash produced in Korea are analyzed. The blended cement with only CFBC fly ash shows a lower length change than OPC but a higher flow change ratio. The compressive strength of blended cement paste with PCC and CFBC fly ash is slightly greater than that of cement paste with only PCC fly-ash. Based on the results, CFBC flyash blended cement products should be used with PCC flyash to ensure the material stability and material properties.

Utilization of Circulating Fluidized Bed Combustion Ash and Related Specifications for Mine Backfills (순환유동층 석탄재의 활용 기술과 광산 채움재 관련 규격 동향)

  • Jang, Jeong Gook;Ji, Sangwoo;Ahn, Ji-Whan
    • Resources Recycling
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    • v.26 no.2
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    • pp.71-79
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    • 2017
  • Circulating fluidized bed combustion (CFBC) ash is one of useful mineralogical resources having abundant content of free lime and anhydrite, and has a self-cementitious property. Recently, considerable interest has been gained regarding the utilization of CFBC ash, along with its use in mine backfill and reclamation. Prior to adopt the use of CFBC ash in the mine backfill technology, discussion on the technology and related specification is prerequisite in the future. This paper presents a review on studies in the emerging technology of CFBC ash utilization, and provides useful information with regard to the specifications for mine backfills utilizing CFBC ash.

Carbonation Behavior of Fly Ash with Circulating Fluidized Bed Combustion (CFBC)

  • Bae, Soon Jong;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.52 no.2
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    • pp.154-158
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    • 2015
  • This paper investigates the reaction rates of $CO_2$ that stores carbonation through comparing the carbonation behavior between $Ca(OH)_2$ and fly ash with circulating fluidized bed combustion (CFBC) containing a large amount of free CaO. Because fly ash with CFBC contains abundant free CaO, it cannot be used as a raw material for concrete admixtures; hence, its usage is limited. Thus, it has been buried until now. In order to consider its reuse, we conduct carbonation reactions and investigate its rates. X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA), and X-ray fluorescence (XRF) are conducted for the physical and chemical analyses of the raw materials. Furthermore, we use a PH meter and thermometer to verify the carbonization rates. We set the content of the fly ash of CFBC, $Ca(OH)_2$, $CO_2$ flow rate, and water to 100 ~ 400 g, 30 ~ 120 g, 700 cc/min, and 300 ~ 1200 g, respectively, based on the content of the free CaO determined through the TG/DTA analyses. As a result, the carbonization rate of the fly ash with CFBC is the same as that of $Ca(OH)_2$, and it tends to increase linearly. Based on these results, we investigate the carbonization behavior as a function of the free CaO content contained in the raw material.

A Study on the Mechanical Properties of Polymer Repair-Mortars with CFBC Ash (순환유동층 보일러애시를 활용한 폴리머 보수 모르타르의 역학적 특성에 대한 연구)

  • Kang, Yong Hak;Lim, Gwi Hwan;Shin, Dong Cheol;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.127-132
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    • 2018
  • The amount of generated Circulating Fluidized Bed Combustion ash (CFBC ash) is annually increasing, but most CFBC ash has been landfilled and discarded due to the limited utilization. The major chemical compositions of CFBC ash are $SiO_2$, CaO and $CaSO_4$, which could form hydration products by reacting with water as self-cementing property such as cement. The purpose of the this study is to derive the optimal mix proportions to improve polymer-modified mortar with the use of CFBC ash which has the self-cementing property. In order to develop polymer-modified mortar, three mix proportions were determined, and fundamental properties for the mixtures were obtained. As a result, the optimal mixture containing 10 percent of silica fume, 1.0 percent of polymer and 3.5 percent of expansive additives were proposed in this study.

Automatic categorization of chloride migration into concrete modified with CFBC ash

  • Marks, Maria;Jozwiak-Niedzwiedzka, Daria;Glinicki, Michal A.
    • Computers and Concrete
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    • v.9 no.5
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    • pp.375-387
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    • 2012
  • The objective of this investigation was to develop rules for automatic categorization of concrete quality using selected artificial intelligence methods based on machine learning. The range of tested materials included concrete containing a new waste material - solid residue from coal combustion in fluidized bed boilers (CFBC fly ash) used as additive. The rapid chloride permeability test - Nordtest Method BUILD 492 method was used for determining chloride ions penetration in concrete. Performed experimental tests on obtained chloride migration provided data for learning and testing of rules discovered by machine learning techniques. It has been found that machine learning is a tool which can be applied to determine concrete durability. The rules generated by computer programs AQ21 and WEKA using J48 algorithm provided means for adequate categorization of plain concrete and concrete modified with CFBC fly ash as materials of good and acceptable resistance to chloride penetration.

Analysis of Physical and Chemical Properties of CFBC Fly Ash in Vietnam for Solidification (고화재 활용을 위한 베트남 CFBC 플라이애시의 물리적·화학적 특성 분석)

  • Min, Kyongnam;Lee, Jaewon;Lee, Dongwon;Kim, Jinhee;Jung, Chanmuk
    • The Journal of Engineering Geology
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    • v.27 no.3
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    • pp.245-253
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    • 2017
  • Vietnam CFBC fly ash has high CaO content and can be used as a solidification agent for soft ground improvement. However, most fly ash is treated as landfill or waste. In order to utilize fly ash as a solidification agent for soil improvement, the characteristics of fly ash must be accurately determined. In this study, laboratory tests were conducted on fly ash from four CFBC power plants to evaluate the utility of Vietnam fly ash as a solidification agent. As a result of analyzing the physical properties, it was analyzed that all four samples were suitable as material for solidification agent and have suitable particle size for the improvement of soft ground. As a result of analysis of chemical characteristics, it was analyzed that the fly ash of one place could be used as a solidification agent because of the high content of free-CaO. The remaining three fly ash was not suitable for use as a solidification agent due to low Free-CaO content. However, it has a chemical composition similar to that of general fly ash in Korea, so it can be recycled in various ways.