• Title/Summary/Keyword: CCT 시편

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The Effects of CCT Specimen Geometry and Loading Condition on the J-Integral (CCT시편의 형상과 하중조건이 J 적분에 미치는 영향)

  • 이억섭;김종호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.154-161
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    • 2003
  • The effects of specimen geometry, and loading conditions on the J-integral fur CCT (center cracked tension) specimens are investigated by using FEM. It is found that the J-integral tends to decrease according to the parallel tensile loading to crack line. Furthermore, it is verified that the compressive parallel loading to crack line is likely to increase the J-integral. A stress ratio of length to width of the center CCT specimen is confirmed to affect the J-integral significantly.

Microstructures and Mechanical Properties of API J55 steel with Heat treatment conditions and Alloying elements(B, Ti) (API J55강의 미세조직과 기계적 특성에 미치는 열처리 및 합금원소(B, Ti)의 영향)

  • Choi, Jong-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.69-76
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    • 2018
  • This study examined the effect of the heat treatment and alloying elements (B, Ti) on the microstructures and mechanical properties of API J55 steel. The experiments were carried out using various austenization temperatures ($880^{\circ}C$, $910^{\circ}C$, $940^{\circ}C$), cooling methods (water quenching, oil quenching) and tempering temperatures (none, $550^{\circ}C$, $650^{\circ}C$) with J55 and J55+B,Ti steels. The phase diagram and CCT curve were simulated based on the chemical compositions of the J55 and J55+B,Ti steels to predict the microstructures. The results showed that the A1 and A3 temperatures decreased and, as a result, the noses of the ferrite and bainite parts of the CCT curve moved to the right. Various microstructures were formed, namely martensite, bainite, ferrite and pearlite, in accordance with the heat treatment, which had an effect on the hardness, tensile strength and toughness. Martensite was formed after water quenching, but bainite and ferrite appeared after oil quenching with the J55 specimens. On the other hand, martensite was formed, regardless of the cooling method (water quenching, oil quenching), with the J55+B,Ti specimens, because of the improvement of the hardenability caused by the addition of boron. Therefore, the J55+B,Ti specimens exhibited much higher mechanical properties than the J55 specimens, even after the tempering treatment, since the addition of Ti caused fine precipitates to be formed, which inhibited grain growth at the recrystallization temperature.

Evaluation of the Crack Initiation of Curved Compact Tension Specimens of a Zr-2.5Nb Pressure Tube Using the Unloading Compliance and Direct Current Potential Drop Methods (제하 컴플라이언스법 및 직류전위차법을 이용한 Zr-2.5Nb 압력관 휘어진 CT 시편의 균열시작 평가)

  • Jeong, Hyeon-Cheol;Ahn, Sang-Bok;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1118-1122
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    • 2005
  • The direct current potential drop (DCPD) method and the unloading compliance (UC) method with a crack opening displacement gauge were applied simultaneously to the Zr-2.5Nb curved compact tension (CCT) specimens to determine which of the two methods can precisely determine the crack initiation point and hence the crack length for evaluation of their fracture toughness. The DCPD method detected the crack initiation at a smaller load-line displacement compared to the UC method. As a verification, a direct observation of the fracture surfaces on the curved compact tension specimens was made on the CCT specimens experiencing either 0.8 to 1.0 mm load line displacement or various loads from $50\%\;to\;80\%$ of the maximum peak load, or $P_{max}$. The DCPD method is concluded to be more precise in determining the crack initiation and fracture toughness, J in Zr-2.5Nb CCT specimens than the UC method.

The Measurement of the Crack in CCT Specimen Using the Image Processing Techniques (영상처리기법을 이용한 CCT 시편 균열의 자동관측법에 관한 연구)

  • Lee, Hyun-Woo;Mun, Gi-Tae;Oh, Se-Jong;Jeong, Byung-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.528-533
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    • 1997
  • In the analysis of fatigue crack propagation behavior, the crack length is one of the most important factors. In the test of crack propagation, compliance method is widely used to detect crack length. The measurement of surface crack length is not so easy with compliance method. In this study, the image processing technique was applied to measure the surface crack length. CCD(Charge-coupled device) camera was used to observe the crack image and the computer program to detect crack length from stored crack image was developed. CCT(Center Cracked Tension) specimen was used to compare the compliance method with the image processing technique. The crack length which detected by the image processing techniques was found to be well consistent with that from the optical measurement.

Hydrogen Embrittlement of Zr-2.5Nb PT with Temperature (Zr-2.5Nb 압력관의 온도변화에 따른 수소취화 파괴거동)

  • Oh, Dong-Joon;Ahn, Sang-Bok;Kim, Young-Suk
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.78-83
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    • 2003
  • The aim of this study is to investigate the effect of hydrogen embrittlement od Zr-2.5Nb CANDU pressure tube. The test were performed at three hydrogen contents for transverse tensile and CCT specimens while the test temperatures were changed (RT to 300$^{\circ}C$). The specimens were directly machined from the tube retaining original curvature using electric discharge machine. Both the transverse tensile and the fracture toughness tests showed the hydrogen embrittlement clearly at RT but this phenomenon was disappeared while the test temperature arrived over 250$^{\circ}C$. From the fracture toughness test, it was found that fracture toughness dJ/da was increased up to 200$^{\circ}C$ and then decreased.

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Effect of Temperature and Thickness on Fracture Toughness of Solid Propellant (고체추진제의 파괴인성에 대한 온도 및 두께의 영향)

  • Seo, Bo Hwi;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1355-1360
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    • 2013
  • A cracked solid propellant would have failure or fracture of rocket because of excessive combustion according to increase of burning area, therefore it is important to evaluate the fracture toughness of solid propellant. A procedure is used to investigate the material under a range of test temperatures between -60 and $60^{\circ}C$, three kind of specimen thickness, 4, 12.5 and 24.5 mm to determine the effect of two parameters on the fracture toughness. A center cracked tension (CCT) specimen is used in these tests, which were conducted using INSTRON 5567 testing machine and environmental chamber to evaluate the fracture toughness. The experimental results show that the fracture toughness tends to decreases with an increase in the temperature, and the effect of thickness indicates that the fracture toughness is highest at 12.5 mm under various temperatures except $-60^{\circ}C$. It is found that the fracture toughness of solid propellant is changed due to glass transition behavior around $-60^{\circ}C$.

Hydrogen Embrittlement of Zr-2.5Nb Pressure Tube at Room Temperature by Precipitated Hydride (수소화물에 의한 Zr-2.5Nb 압력관의 상온 수소취화 거동)

  • Oh, Dong-Joon;Boo, Myung-Hwan;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.455-463
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    • 2003
  • The aim of this study is to investigate the hydrogen embrittlement of Zr-2.5Nb CANDU pressure tube at room temperature. The transverse tensile and fracture toughness tests were performed at various hydrogen concentrations using transverse tensile specimens and CCT (curved compact tension) specimens. These specimens were directly machined from the pressure tube retaining original curvatures. Based on the results of these tests. the hydrogen embrittlement phenomenon was clearly observed and fracture toughness parameters of Zr-2.5Nb pressure tube materials such as, $K_{J(0.2)}$.$J_{ML}$.dJ/da, were dramatically decreased with the increasement of the hydrogen concentration. From microscopic observation by SEM and TEM, it was also revealed that various shapes dimples, fissures and quasi-cleavage were found at the hydrogen-absorbed materials with hydrides while traditional shape dimples were generally located at the as-received materials Through the comparison of the hydride and fissure lengths with the hydrogen concentration the new evaluation method of hydrogen embrittlement was suggested.

Effect of Heat Treatments on the Microstructures and Mechanical Properties of OCTG (유정용 강관의 미세조직 및 기계적 성질에 미치는 열처리의 영향)

  • Choi, Jong-Min;Noh, Sang-Woo;Yi, Won-Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.5
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    • pp.252-261
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    • 2017
  • This study examined the effect of heat treatment on the microstructure and mechanical properties of J55 line pipe steel. The experiments were carried out at under the following various conditions: austenization temperature($880^{\circ}C$, $910^{\circ}C$, $940^{\circ}C$), cooling methods(water quenching, oil quenching) and tempering temperature(none, $550^{\circ}C$, $650^{\circ}C$). The phase diagram and CCT curve were simulated based on the chemical composition of J55 steel to predict the microstructures. In the results, A1, A3 temperature decreased. As the austenization temperature increased, existing austenite grains grew exponentially which seriously degraded their mechanical properties. Various microstructures, including martensite, bainite, ferrite, and pearlite, developed in accordance with the heat treatments and were closely correlated with hardness, tensile strength and toughness. Martensite was formed after water quenching, but bainite and ferrite appeared after oil quenching. FeC precipitation formed and coarsened during tempering, which improved their toughness.

고강도 GA(Galvanized Annealing)재의 표면특성과 내식성간 상관성 분석

  • Jeong, Bong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.125-125
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    • 2017
  • 최근 들어 내수용 및 수출용 자동차 보증 제도를 살펴보면 부품에 대한 방식 보증기간이 점차 연장되는 추세이며, 이에 따라 자동차사에서 요구하는 방식 및 내식성 평가 기준이 상향되어 가고 있다. 실제로 수출차에 대한 방청 품질 보증기간이 차체 구멍 발청 10년에서 12년으로 연장할 움직임을 보이는 등 점차 방식에 대한 관심이 높아지고 있다. 따라서 내식성 향상에 대한 끊임없는 연구가 지속적으로 이루어지고 있으며, 내식성 향상을 위해 구조/형상 변화, 도장 품질 향상, 최적화 설계 등 다방면에서 노력을 기울이고 있다. 그 중에서도 가장 근본적인 해결책인 소재의 내식성 향상에 대한 관심은 날로 높아지고 있는 실정이다. 특히 일본 등지에서는 GA 도금재의 사용이 증가하고 있으나, 아직은 내식성에 대한 효율적이고 체계적인 관리가 부족한 면이 있다. GA재는 합금화 과정에서 야기되는 Fe% 합금화도, 합금화 상분율(감마, 델타, 제타상), crater 등 복잡한 소재의 특성으로 인해 소재의 내식성 분석에 고려할 사항이 많다. 실제 여러 실험들을 통해서 GA재가 내식성에 영향이 있는 인자들에 대해 많은 연구가 진행되었지만 명확히 정량화되어 있지 않은 관계로 GA재의 내식성 관리 기준에 대해서도 명확하진 않은 상황이다. 본 연구에서는 당사재와 타사재의 고강도 GA재 (>440 MPa) 11종에 대해 crater분율, zeta상, 합금화도, 도금량 등의 다양한 도금 물성들을 조사하였다. 또한 이 시편들을 34일 동안의 복합염수 분무법(CCT)을 통해 얻은 최대 및 평균 블리스터 폭과 소재 표면품질 물성과의 상관관계를 통해서 부식과 연관된 관련인자들을 도출하고 정량적인 관계를 살펴보았다. GA재의 경우 다양한 물성들 중에서 도금 크레이터, 제타상, 합금화도 순으로 내식성에 영향을 주는 것으로 확인이 되었으며 이 세 인자들을 내식성 평가 지수화하여 GA재 생산시 효율적인 관리범위를 지정하는데 이용 가능할 수 있도록 diagram을 도출하였다. 따라서, 본 연구를 통하여 자동차사에서 요구하는 내식성 기준을 만족하기 위한 내식성 상관 인자들의 관리 수준을 정량화함으로써 보다 우수한 소재의 관리를 할 수 있도록 하고자 한다.

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