• 한국공작기계학회논문집
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• 제16권4호
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• pp.119-126
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• 2007

Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 춘계학술대회 논문집
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• pp.107-113
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• 1996

This paper presents the experimental results on the cutting performance and wear characteristics of CBN ball end-mill. The influence of cutting fluids and rake angles on the tool performance is reported. It i found that the neat cutting oil is beneficial to obtain good surface roughness and 30 .deg. of rake angle gives the minimum tool wear. The microscopic investigations reveal that the coated carbide endmills wear by fracture whereas the CBN endimills wear by attritious mode.

• 한국정밀공학회지
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• 제14권12호
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• pp.121-126
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• 1997

The use of CBN tool material has been greatly increased because of the superior metal cutting performance for the machining of hardened steel. This paper presents some experimental results on the ball endmiling of harened steels. Three different hardnesses of STD11 workpieces were machined using CBN ball endimills, and the machining characteristics including cutting forces tool wear, and surface roughness of machined surface were compared. It has been found that the CBN ball endmill works better in the machining of harder workpieces. The microscopic examination explains that this unusual phenomenon is caused by the difference of microstructure of each workpieces.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.20-25
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• 1996

The needs to machine hardened steels with high productivity and good surface integrity have been increased in the dies ＆ molds industry. This paper presents some experimental results on the CBN ball endmilling for hardened tool steel. This investigation concerns on the effects of cutting speed and cutting fluids on the cutting performance such as cutting forces, tool wear, and surface finish. The wear of CBN ball endmill for each cutting conditions were also examined through the microscopic observation. It has been found out that the higher cutting speeds with cutting fluids result in better cutting performance.

• 한국정밀공학회지
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• 제14권10호
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• pp.157-163
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• 1997

The needs to machine hardened steels with high productivity and good sufrace integrity have been increased in the dies & molds industry. This paper presents some experimental results on the CBN ball endmilling for hardened tool steel. This investigation concerns on the effects of cutting fluids, cutting speed, and feed on the cutting performance such as cutting forces, tool wear, and surface finish. The wear of CBN ball endmill for each cutting conditions were also examined through the microscopic observation. It has been found that the higher cutting speeds with cutting fluids result in better cutting performance.

• 청정기술
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• 제12권3호
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• pp.182-189
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• 2006

본 연구에서는 생산성 향상을 위하여 적용 분야가 점차로 확대되고 있는 고속 절삭가공의 경제성 및 환경비용을 평가하였다. 가공시간 및 가공비용이라는 절삭공정의 경제성 평가 모델과 더불어 수학적으로 모델링 된 절삭유제의 손실량 및 폐 유제 처리비용을 이용하여 환경비용을 고려한 절삭공정의 생산비용을 분석하였다. 분석에는 CBN 볼 엔드밀을 사용한 고속가공과 여러가지 냉각방식을 적용한 고속 선삭가공 공종에 대한 공수수명 및 공구마모 실험 데이터를 이용하였다. 고속 밀링가공에서 절삭속도가 높을수록 생산비용은 작아져서 고속가공의 장점을 그래도 보여주었다. 압축공기, 냉풍, 수용성 절삭유제, 건식 절삭의 네 가지 냉각방법을 사용한 선삭가공의 분석에서는 절삭유제를 이용한 냉각방식이 절삭유제를 사용하지 않은 방식에 비하여 공수수명의 향상으로 생산비용이 작았으나 환경비용을 고려하면 냉풍을 이용한 냉각방식이 생산성과 환경영향의 모든 면에서 가장 우수하였다.