• Title/Summary/Keyword: CAE-based analysis

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사출성형 제품의 총합설계 시스템 구축에 관한 연구

  • 허용정;김태수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.281-285
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    • 2001
  • The design of injection molded polymeric parts has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through current CAD systems. An interactive computer-based design system is developed in order to realize the concept of rational design for the productivity and quality of mold making. The knowledge-based CAD system is constructed by adding the knowledge-base module for mold feature synthesis and appropriate CAE programs for mold design analysis in order to provide designers, at the initial design stage, with comprehensive process knowledge for feature synthesis performance analysis and feature-based geometric modeling. A knowledge-based CAD system is a new tool which enables the concurrent design with integrated and balanced design decisions at the initial design stage of injection molding.

CFD/CAE Analysis of QC/DC Bellows for LNG Bunkering (LNG 벙커링용 QC/DC 밸로즈의 유동/구조 해석)

  • Jang, Sung-Cheol;Eom, Jeong-Pil;Jung, Hyun-Cheol
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.5
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    • pp.191-195
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    • 2018
  • By using an ANSYS product suite (CFX, Ansys Multiphysics), which is a powerful tool for multiphysics analysis of complicated physical phenomena, we performed a structural stress analysis based on fluid flow and heat transfer phenomena within a quick connect/disconnect (QC/DC) bellows system. Considering the extremely low temperatures in the QC/DC environment, an approach to the problem based on complex multi-physics phenomena, where different phenomena interact with each other, is crucial. Therefore, we use a numerical analysis technique where fluid-thermal-structural interactions are combined. In conclusion, when low temperature fluids flow inside bellows, the expected service life is conspicuously reduced due to the thermal stress caused by heat transfer. Therefore, in future research, a structure with considerably reduced thermal stress by robust design optimization will be derived.

OPTIMAL DESIGN OF THE MULTIPLAYER DAMPING MATERIALS USING EQUIVALENT MODELING

  • Hur, D.J.;Lee, D.C.
    • International Journal of Automotive Technology
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    • v.5 no.3
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    • pp.189-194
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    • 2004
  • The viscoelastic layer material is widely used to control the noise and vibration characteristics of the panel structure. This paper describes the design technology of the effective vibration damping treatment using the concept of the equivalent parameter of viscoelastic layer materials. Applying the equivalent parameter concepts based on theories of shell, it is possible to simulate the finite element analysis of damping layer panel treatments on the vibration characteristics of the structure. And it is achieved the reduced computational cost and the optimal design of topological distribution for the reduction of vibration effect.

Study on Basement Modeling of Sewage Pipe Line Based on Comparison of Finite Element Analysis Results with Experimental Data (유한요소해석결과와 실험결과 고찰을 통한 하수관거 기초 모델링 기법 고찰)

  • Kang, Sung-Yong;Park, Jong-Sub;Lee, Kwan-Ho
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.593-596
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    • 2012
  • 본 논문에서는 형식 조립식 하수관거 기초의 상재하중과 외압에 따른 거동을 범용 구조해석 프로그램인 ABAQUS 2009의 CAE 기능과 범용 CAD 프로그램인 Auto CAD Mechanical 2011의 3D 모델링을 통해 실제 실험결과와 비교하여 복잡한 구조의 구조물에서의 해석 정당성과 방법을 제안하고자 한다.

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Molding Analysis for the Production of Large Sun Visors in Vehicles (차량용 대형 선바이저 생산을 위한 성형해석)

  • Park, Jong-Nam;Noh, Seung-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.610-615
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    • 2016
  • Diverse accessories are used in automobiles, such as navigation systems, front and rear cameras, spoilers, and sun visors. Sun visors block sunlight so that drivers can drive safely with a better view, and they are used in many automobile designs. However, when large plastic products are manufactured using injection molding, there are many difficulties that develop, like weld lines, short shots, flow marks, imperfections, and distortion. In this study, a CAE simulation was conducted based on previous results to predict potential problems in the injection molding of large products. The flow characteristics up to complete charge for the melting resins were captured using a computer-aided engineering simulation. The temperature departure on the front part of a flow was about $10^{\circ}C$ and very stable. The practical ejecting time of the cold runner was about 70 seconds in the simulation. Finally, the capability of a suitable injection machine was calculated and recommended by prediction of the injection pressure and the die clamping force.

Multi-level Shape Optimization of Lower Arm by using TOPSIS and Computational Orthogonal Array (TOPSIS와 전산직교배열을 적용한 자동차 로워암의 다수준 형상최적설계)

  • Lee, Kwang-Ki;Han, Seung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.482-489
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    • 2011
  • In practical design process, designer needs to find an optimal solution by using full factorial discrete combination, rather than by using optimization algorithm considering continuous design variables. So, ANOVA(Analysis of Variance) based on an orthogonal array, i.e. Taguchi method, has been widely used in most parts of industry area. However, the Taguchi method is limited for the shape optimization by using CAE, because the multi-level and multi-objective optimization can't be carried out simultaneously. In this study, a combined method was proposed taking into account of multi-level computational orthogonal array and TOPSIS(Technique for Order preference by Similarity to Ideal Solution), which is known as a classical method of multiple attribute decision making and enables to solve various decision making or selection problems in an aspect of multi-objective optimization. The proposed method was applied to a case study of the multi-level shape optimization of lower arm used to automobile parts, and the design space was explored via an efficient application of the related CAE tools. The multi-level shape optimization was performed sequentially by applying both of the neural network model generated from seven-level four-factor computational orthogonal array and the TOPSIS. The weight and maximum stress of the lower arm, as the objective functions for the multi-level shape optimization, showed an improvement of 0.07% and 17.89%, respectively. In addition, the number of CAE carried out for the shape optimization was only 55 times in comparison to full factorial method necessary to 2,401 times.

A Study on the Improvement of Injection Molding Process Using CAE and Decision-tree (CAE와 Decision-tree를 이용한 사출성형 공정개선에 관한 연구)

  • Hwang, Soonhwan;Han, Seong-Ryeol;Lee, Hoojin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.4
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    • pp.580-586
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    • 2021
  • The CAT methodology is a numerical analysis technique using CAE. Recently, a methodology of applying artificial intelligence techniques to a simulation has been studied. A previous study compared the deformation results according to the injection molding process using a machine learning technique. Although MLP has excellent prediction performance, it lacks an explanation of the decision process and is like a black box. In this study, data was generated using Autodesk Moldflow 2018, an injection molding analysis software. Several Machine Learning Algorithms models were developed using RapidMiner version 9.5, a machine learning platform software, and the root mean square error was compared. The decision-tree showed better prediction performance than other machine learning techniques with the RMSE values. The classification criterion can be increased according to the Maximal Depth that determines the size of the Decision-tree, but the complexity also increases. The simulation showed that by selecting an intermediate value that satisfies the constraint based on the changed position, there was 7.7% improvement compared to the previous simulation.

A Simplification Method for Feature-based Solid Models (특징형상기반 솔리드 모델의 간략화 방법에 관한 연구)

  • Son, Tae-Geun;Sheen, Dong-Pyoung;Myung, Dae-Kwang;Ryu, Cheol-Ho;Lee, Sang-Hun;Lee, Kun-Woo
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.3
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    • pp.243-252
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    • 2010
  • This paper describes a new practical simplification method for feature-based solid models. In this approach, a solid model created using feature modeling operations is first simplified by the suppression of detailed features, and then, if necessary, the model is converted to a surface model to facilitate its modification. Finally, the simplified surface model is delivered to analysis packages. The algorithm was implemented based on CATIA V.5 and applied to mid-surface generation of plastic parts for structural analysis to prove the validity and usefulness.