• Title/Summary/Keyword: Butt joint

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Joint tracking system for butt joint welding process using eddy current sensors with the condition of no gap distance (자기장 센서를 이용한 갭간격이 없는 박판 맞대기 용접부의 용접선 추적 장치)

  • 김영선;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.836-839
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    • 1997
  • In recent years, much progress has been made in the automation of welding coped with a variety of highly flexible sensors. Among these sensors, only the eddy current sensor can detect the center location of the butt joint whose gap distance is zero. Thus, in this study the eddy current sensor is used to develop a robust and useful joint tracking system. The developed system is tested to qualify the performance of the system and seam tracking algorithm is proposed and two simulation are executed to show the performance of the proposed tracking algorithm.

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Experimental Behaviors of Weld Zone Property of the Butt and the Lap Jointed Specimen Friction-Stir-Welded with 2mmt 1050 Aluminum Alloy Sheet (마찰교반용접된 겹치기 및 맞대기 용접부 특성에 대한 실험)

  • Jeon Jeong-il;Jang Seok-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.2 s.245
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    • pp.187-193
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    • 2006
  • The butt and the lap welding by friction stir welding performs with $2mm^t$ 1050 aluminum alloy sheet. This paper shows behaviors of property such as vickers hardness, yielding and ultimate stresses, and macro structures for weld zone cross section of the butt and the lap jointed specimens. It is also carried out making comparison with maximum loads, stress-strain diagrams, and deformation after the guided bending test and fracture behaviors between the butt and the lap jointed specimens. It is found that the weldability of the butt jointed specimen is better than that of the lap jointed specimen.

A STUDY REPAIRED JOINT STRENGTH OF COMPLETE DENTURE (의치수리(義齒修理)에 있어 파절접합부(破折接合部)의 조작형태(造作形態)가 의치(義齒)의 결합력(結合力)에 미치는 영향(影響)에 관(關)한 연구(硏究))

  • Lee Woo-Hyun;Heo Seong-Joo;Cho In-Ho
    • The Journal of Korean Academy of Prosthodontics
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    • v.29 no.3
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    • pp.101-110
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    • 1991
  • The purpose of this study was to compare the repaired joint strength among several edge profiles after denture repair. For this study, eight edge profiles were used for repair methods and five self-curing resin brands were used for repair materials. Break away loads were tested after 1 hr., 24 hrs. and 1 week. Instron was used for testing the transverse strength of repaired specimen. The results were as follows. 1. Repaired joint strength was about 35-65% of that of original specimen. 2. Joint strengths of round, inverse knife, inverse rabbit, lap ogee joint were higher tnan that of traditional simple butt joint 3. Joint strength of the simple butt joint was low significant. 4. Joint strengths after 1 hr. specimen were lower than those of 24 hrs. and 1 week specimens in joint strengths. 5. There were no significant differences between 24 hrs. and 1 week specimens in joint strengths. 6. It look more than 24 hours to gain satisfactory physical property after repairing the fractured denture base when self-curing resin was used for repair.

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Effects of Adhesion Conditions on Bonding Strength of Pitch Pine Woods for Glued-Laminated Wood (리기다소나무 판재(板材)의 접착조건(接着條件)이 집성재(集成材)의 접착성능(接着性能)에 미치는 영향(影響))

  • Park, Sang-Bum;Kong, Young-To;Jo, Jae-Myeong
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.4
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    • pp.48-53
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    • 1988
  • This study was carried out to investigate the effects of pressing time and spreading amount, moisture content, gap-distance with butt to butt joint and adhesives on bonding strength in manufacturing the laminated wood with Pitch pine (Pinus rigida). The results obtained were as follows: 1) The pressing time of 12 hours, 10 kilogram per square centimeter of pressure and 200 gram per square meter of spreading amount were required to reach over 50 kilogram per square centimeter (block shear strength) in manufacturing the laminated wood by aqueous vinyl urethane adhesive. 2) The bonding strength decreased with the increase of moisture content of wood. The block shear strength, however, showed over 100 kilogram per square centimeter when the strength test was carried out after air-drying the laminated wood in high moisture content (30-70%). 3) Regardless of direction of load, every flexural property decreased with the increase of gap-distance with butt to butt joint. However, little of every flexural property was changed at 0.5 millimeter of joint-gap distance. The flexural property of vertically laminated wood (perpendicular to glue line to load direction: 1) showed more than that of horizontally laminated wood (parallel to glue line to load direction: //). 4) Among five adhesives used at this experiment, the bonding strength of aqueous vinyl urethane adhesive was the highest in dry bond and wet tests.

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A Study on the compensation margin on butt welding joint of large steel plates in shipyards (조선해양 구조물 주판의 Butt welding joint 수축에 관한 연구)

  • Kim, Jeongtae;Lee, Daechul;Jeong, Hyomin;Chung, Hanshik
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.5
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    • pp.461-466
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    • 2013
  • This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ~ 2 mm in 11t ~ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

EFFECT OF FLASHING AND UPSETTING PARAMETERS ON THE FLASH BUTT WELDING OF HIGH STRENGTH STEEL

  • Kim, Young-Sub;Kang, Moon-Jin
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.384-389
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    • 2002
  • This study was aimed to evaluate the weldability and optimize the welding conditions for flash butt welding of 780MPa grade steel applied to the automotive bumper reinforcement. And then the relationship between the welding conditions and the joint performance relating specifically to coil-joining steel would be established. The effect of welding conditions between flashing and upsetting process was elucidated. Microstructure observation of the joint indicated that the decarburized band was mainly changed with upsetting process. Width of HAZ was also related to the upsetting conditions rather than the flashing conditions. Generally maximum hardness at HAZ was correlated with $C_{eq}$ of steel and the empirical relationship was obtained to estimate the HAZ properties. Tensile elongation at the joint was usually decreased with increasing the initial clamping distance. Investigation of fracture surface after tensile and bending tests reveal that the origin of cracking at the joint was oxide inclusions composed of $SiO_2$, MnO, $Al_2$ $O_3$, and/or FeO. The amount of inclusions was dependent on the composition ratio of Mn/Si in steel. If this ratio was above 4, the amount of inclusions was low and then the resistance to cracking at the joint was enough to maintain the joint performance. It was obtained that the flashing process influenced the conditions for the energy input to establish uniform or non-uniform molten layer, while the upsetting conditions influenced the joint strength. Heat input variable during flashing process was also discussed with the joint properties.

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$CO_2$ Laser Beam Welding and Formability of Steel Plates with Different Thicknesses (이종두께 강판의 $CO_2$ 레이저 용접 및 성형성)

  • Suh, J.;Han, Y.H.;Kim, J.O.;Lee, Y.S.
    • Journal of Welding and Joining
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    • v.14 no.1
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    • pp.82-91
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    • 1996
  • The maximum butt-joint gap size in $CO_2$ laser beam welding of SAPH steel plates with different thicknesses and its bending formability were studied. In the range of the gap size$\geq$0.1mm, the optimal butt welding speed was faster than that of no gap (air gap) condition. This behaviour was independent on the difference of thickness at any combination. Also, the allowable gap size in steel plates with different thicknesses was larger than with same thicknesses. In the range of $T/T_0$(bead shape) $\geq$ 0.8, good bending formability was obtained at any combination of thickness. The formability was improved by reducing the hardness in weld bead using pre-heating process. Finally, FEM result of the laser beam welded underframe with different thicknesses was compared to that of the conventional spot welded underframe.

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Welding Distortions on Rectangular Butt Welded Plate by Shielded Metal Arc Welding Process (피복(被覆) Arc용접(熔接)으로 Butt이음된 사각평판(四角平板)의 용접변형(熔接變形))

  • J.E.,Park;S.J.,Yim;B.S.,Yoon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.17 no.2
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    • pp.21-32
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    • 1980
  • The welding distortions, transverse shrinkage and angular change, on the butt welded joint made by the process of shielded metal arc welding, were studied on the basic study of bead on plate weld. On the study of bead on plate weld, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. The form of the distortion formulas of welded joint for transverse shrinkage and angular change were derived theoretically. Also, the experiments were performed about three cases, for changing type, sizes of welding electrodes and types of grooves, welding on mild steel plate, to compare theoretical study and experiments. It was found that the theoretical study was in good agreement with the result of experiment. Also, the optimal welding conditions for reducing weld distortions were suggested.

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Fatigue Assessment of High Strength Steel with Butt Welded Joints for the Root Gap Difference (고강도강 맞대기 용접 시험편의 루트갭 변경에 따른 피로강도 평가)

  • Kim, Ho-Jung;Kang, Sung-Won;Kim, Myung-Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.48 no.1
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    • pp.56-61
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    • 2011
  • In this study, a series of fatigue tests was conducted to evaluate fatigue strength for the root gap difference with high strength steel with butt welded joints. A finite element analysis using effective notch stress method was also performed to compare effective notch factors each other with butt welded specimens made by copper backing. The results of fatigue tests were classified according to the root gap difference. Fatigue life of butt welded specimens is presented for determining the root gap of high strength steel with butt welded joints in terms of fatigue strength. Then effective notch stress was applied to interpret fatigue strength of butt welded specimen model which is reflected actual measured dimensions. As a result, fatigue strength of high strength steel with butt welded specimens is increased by root gap gets longer in length.

The effect of variable polarity on AC pulse Welding for sheet Al metal (알루미늄 박판에 대한 AC 펄스 MIG 용접에서 극성가변의 효과)

  • 공현상;임성룡;김기정;조상명
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.11a
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    • pp.88-91
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    • 2001
  • New type of vehicles made from thin aluminum alloy are under rapid development and some product are already on the market, but when welding sheet metal joint of aluminum alloy, the main problem are burn-through by the high heat input. The purpose of this study, it is to prevent the burn-through and to shallow penetration that AC pulse welding has diminish the penetration and to lower the droplet temperature at Al sheet metal welding. In this study, we observed the bead appearance and whether it was appeared burn through or not , as the variation of the root gap in the lap and butt-joint welding process.

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