• Title/Summary/Keyword: Butt

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A Study on Evaluation of Residual Stress Redistribution for FCA Butt Weldment of Ultra-Thick YP47 Steel Plate under Tensile Cyclic Load (반복 인장 하중을 받는 YP47 극후판 Butt 용접부의 잔류응력 재분포에 관한 연구)

  • Kang, Bong Gook;Lee, Dong Ju;Shin, Sang Beom
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.28-33
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    • 2016
  • The purpose of this study is to evaluate the redistribution of transverse residual stress in the multi-pass FCA butt weld of YP47 in the hatch coaming top plate of ultra large size containership under the tensile cyclic load. In order to do it, the configuration of modified H type specimen including restraint length was first designed to simulate the restraint condition of the butt weld in hatch coaming top plate. FE analysis procedure for evaluating the transverse residual stress was verified by comparing the calculated mean and surface residual stresses with the measured results in the test specimen. After that, the effect of the cyclic load on the redistribution of transverse residual stress was evaluated by comprehensive FEA. From the results, it was found that although the maximum transverse residual stress decreased with an increase in the applied maximum load, the effect of the cyclic load on the mean residual stress is small enough to be negligible. It is because the maximum stress of the ship corresponding to the probability of 10E-8 is less than 70% of yield stress of the weld.

A Study on the Fatigue Characteristics in Butt-Welded Joints with Incomplete Penetration (용입부족을 가진 횡방향 맞대기 용접부의 피로특성에 관한 연구)

  • Chang, Dong Il;Kyung, Kab Soo;Hong, Sung Wook
    • Journal of Korean Society of Steel Construction
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    • v.10 no.3 s.36
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    • pp.497-508
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    • 1998
  • The objective of this study is to examine fatigue behavior of as-welded butt-welded joints with incomplete penetration from fatigue tests. The test results are the following. In static tests, tensile strength and yield strength of butt-welded joints are constant regardless of incomplete penetration. And in fatigue tests, fatigue strength of fully penetrated butt-welded joints satisfies fatigue limits, prescribed in Korean Specifications and JSSC, respectively. The results show that as the magnitude of incomplete penetration increases, fatigue strength decreases. In fractured surfaces, full and incomplete penetration specimen show different shapes, it is because that stress concentration factor vary with structural geometry in bead toe and root tip, and certify in FEM analysis. This study suggests that defects such as incomplete penetration from welding must be avoided in order to attain the sufficient life of steel structures.

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PREDICTION OF RESIDUAL STRESS PROFILE IN SINGLE-SIDED BUTT WELD USING COMPLIANCE METHOD

  • Kim, Yooil;Jeon, Yu-Chul;Kang, Joong-Kyoo;Han, Yong-Sub
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.156-161
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    • 2002
  • It depends on the joint configuration, dimensions and constraints on the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of this type of joint in order to prevent excessively long life caused by compressive residual stress. in this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial tenn. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface stayed positive, however, it turned into the negative value as soon as it passed through 2 or 3 mm depth. Several fatigue tests were also carried out under zero stress ratio. Test results showed that fatigue life coincides well with the design cuive of butt joint in British Standards, which supports that it is tensile residual stress that exists near the weld root.

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Stress Distribution in the Dissimilar Metal Butt Weld of Nuclear Reactor Piping due to the Simulation Technique for the Repair Welding (보수용접 모사 방법에 따른 원자로 배관 이종금속 맞대기 용접부 응력 분포)

  • Lee, Hwee-Seung;Huh, Nam-Su;Kim, Jin-Su;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.5
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    • pp.649-655
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    • 2013
  • During welding, the dissimilar metal butt welds of nuclear piping are typically subjected to repair welding in order to eliminate defects that are found during post-weld inspection. It has been found that the repair weld can significantly increase the tensile residual stress in the weldment, and therefore, accurate estimation of the weld residual stress due to repair weld, especially for dissimilar metal welds using Ni-based alloy 82/182 in nuclear components, is of great importance in order to assess susceptibility to primary water stress corrosion cracking. In the present study, the stress distributions of dissimilar metal butt welds in nuclear reactor piping subjected to repair weld were investigated based on detailed nonlinear finite element analyses. Particular emphasis was placed on the variation of the stress distribution in the dissimilar metal butt weld according to the finite element welding analysis sequence for the repair welding process.

Welding Residual Stress Distributions for Dissimilar Metal Nozzle Butt Welds in Pressurized Water Reactors (가압경수로 노즐 맞대기 이종금속용접부의 용접잔류응력 예측)

  • Kim, Ji-Soo;Kim, Ju-Hee;Bae, Hong-Yeol;Oh, Chang-Young;Kim, Yun-Jae;Lee, Kyung-Soo;Song, Tae-Kwang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.137-148
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    • 2012
  • In pressurized water nuclear reactors, dissimilar metal welds are susceptible to primary water stress corrosion cracking. To access this problem, accurate estimation of welding residual stresses is important. This paper provides general welding residual stress profiles in dissimilar metal nozzle butt welds using finite element analysis. By introducing a simplified shape for dissimilar metal nozzle butt welds, changes in the welding residual stress distribution can be seen using a geometry variable. Based on the results, a welding residual stress profile for dissimilar metal nozzle butt welds is proposed that modifies the existing welding residual stress profile for austenitic pipe butt welds.

Investigation on Effects of Residual Stresses and Charpy V-Notch Impact Energy on Brittle Fractures of the Butt Weld between Close Check Valve and Piping, and of the Valve Body in Nuclear Power Plants (원전 역지 밸브/배관 맞대기 용접부와 밸브 몸체의 취성 파괴에 미치는 잔류응력 및 Charpy V-노치 충격에너지의 영향 고찰)

  • Kim, Jong-Sung;Kim, Hyun-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.69-73
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    • 2015
  • The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

A Study on the Evaluation of Transverse Residual Stress at the Multi-pass FCA Butt Weldment using FEA (유한요소해석을 이용한 다층 FCA 맞대기 용접부의 횡 방향 잔류응력 평가에 관한 연구)

  • Shin, Sang-Beom;Lee, Dong-Ju;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.26-32
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    • 2010
  • The purpose of this study is to evaluate the residual stresses at the multi-pass FCA weldment using the finite element analysis (FEA). In order to do it, an H-type specimen was selected as a test specimen. The variable used was in-plane restraint intensity. The temperature distribution at the multi-pass FCA butt weldment was evaluated in accordance with the relevant guidance recommended by the KWJS. The effective conductivity for the weld metal corresponding to each welding pass was introduced to control the maximum temperature below the vaporization temperature of weld metal. The heat flux caused by welding arc was assumed to be applied to the weld metal corresponding to welding pass. With heat transfer analysis results, the distribution of transverse residual stresses was evaluated using the thermo-mechanical analysis and compared with the measured results by XRD and uniaxial strain gage. In thermo-mechanical analysis, the plastic strain resetting at the temperature above melting temperature of $1450^{\circ}C$ was considered and the weld metal and base metal was assumed to be bilinear kinematics hardening continuum. According to the comparison between FEA and experiment, transverse residual stresses at the multi-pass FCA butt weldment obtained by FEA had a good agreement with the measured results, regardless of in-plane rigidity. Based on the results, it was concluded that thermo-mechanical FE analysis based on temperature distribution calculated in accordance with the KWJS’s guidance could be used as a tool to predict the distribution of residual stress of the multi-pass FCA butt weldment.

Sensory Characteristics of Domestic and Imported Pork Butts by Triangle Test and Descriptive Analysis (삼점검사 및 척도묘사분석을 이용한 국내산 및 수입산 목심의 관능적 품질특성)

  • Kim Il-Suk;Shin Dea-Keun;Min Joong-Seok;Lee Sang-Ok;Jang Aera;Jin Sang-Keun;Lee Mooha
    • Food Science of Animal Resources
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    • v.24 no.4
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    • pp.342-348
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    • 2004
  • To evaluate the sensory characteristics of domestic or imported chilled and frozen pork butts, six samples were purchased and investigated. Sixty panels of sensory evaluation were consisted of six groups by sex and age. In the appearance test, many panels preferred the domestic frozen butt A obtained good scores in fat color and fat attachment (p<0.001). In the age group, the 20's consumer preferred the domestic chilled pork butt of A company, whereas the 30's and 40's consumers preferred the imported frozen butt of A company. According to the results from the triangle test, the combinations of domestic frozen butt B and imported frozen butt A was the most significantly distinguished among the pairs of raw and cooked butts.

A Study on Damage Tolerance Assessment for the Butt Lap Joint Structure with the Effects of Fretting Fatigue Cracks (프레팅 피로균열 영향을 고려한 항공기 맞대기중첩연결 구조 손상허용성 연구)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.1
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    • pp.8-17
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    • 2003
  • The butt lap joint structures which are usually designed by the concept of slow crack growth damage tolerance, show frequently the behaviors of multiple site fatigue crack growth around the fastener hole edges due to the fretting between the two jointed parts. In this paper, experimental tests of fatigue crack growth have been performed of a bolted butt lap joint structure having an initial corner crack at the fastener hole edge, with different fretting conditions under a flight load spectrum. The obtained test results were reviewed to investigate the effects of fretting fatigue cracks on the damage tolerance crack growth life. Computations of corner crack growth were also carried out using an existed model to compare with test results.

Optimization of Optical Coupling Properties of Active-Passive Butt Joint Structure in InP-Based Ridge Waveguide (InP계 리지 도파로 구조에서 활성층-수동층 버트 조인트의 광결합 효율 최적화 연구)

  • Song, Yeon Su;Myeong, Gi-Hwan;Kim, In;Yu, Joon Sang;Ryu, Sang-Wan
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.4
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    • pp.47-54
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    • 2020
  • Integration of active and passive waveguides is an essential component of the photonic integrated circuit and its elements. Butt joint is one of the important technologies to accomplish it with significant advantages. However, it suffers from high optical loss at the butt joint junction and need of accurate process control to align both waveguides. In this study, we used beam propagation method to simulate an integrated device composed of a laser diode and spot size converter (SSC). Two SSCs with different mode properties were combined with laser waveguide and optical coupling efficiency was simulated. The SSC with larger near field mode showed lower coupling efficiency, however its far field pattern was narrower and more symmetric. Tapered passive waveguide was utilized for enhancing the coupling efficiency and tolerance of waveguide offset at the butt joint without degrading the far field pattern. With this technique, high optical coupling efficiency of 89.6% with narrow far field divergence angle of 16°×16° was obtained.