• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.174-177
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• 2000

In this paper, The bulging behavior of the solidified shell in continuously cast slabs have been numerically analyzed using three-dimensional elasto-plastic and creep finite element method Three-dimensional model has been applied in order to investigate the effect of the narrow face shell on restraining the bulging deflection. Solidification analysis are carried out by two-dimensional finite difference method. In this way, strains occurring at the solidification front near the narrow face of the slab, as well as those occurring in the board face have been computed. The adequacy of the model has been checked against the experimental results. In addition, the effect of the slab width and casting speed on the bulging are discussed.

• Journal of Institute of Control, Robotics and Systems
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• v.14 no.2
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• pp.105-110
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• 2008

This paper presents a control method to maintain stable mold level for unsteady bulging in high speed casting. The stabilizing mold level is an important factor to get high quality products. But, for various reasons, there are several disturbance factors which make mold level unstable. Bulging is one of disturbance factors and considered for the current stage of study. We design a disturbance observer to attenuate the effect of bulging which is periodic mold level disturbance. Since the period of bulging varies with the casting speed, the parameters of disturbance observer are changed by the casting speed. Simulation is illustrated to demonstrate stable performance of the proposed method in comparison with a previous method in a variable operating frequency.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.1
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• pp.101-106
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• 2012

The press bulging process is very useful and productive method to produce round-type mechanical components which have not been able to be manufactured because of limitation of the conventional press technology. The application of the press bulging process has expanded very quickly in the hydraulic and electronic industry and more recently it has been used to produce other mechanical parts such as the automobile and shipping parts. This expanding application also has brought some unsolved problems and leads many researchers to put their effort into the die design of the press bulging process. In this study, to obtain the optimum die shape for the press bulging process, various process parameters have been considered such as corner radius, bulging height, pressing length, and forming load, etc. The main interest of this paper is to verify the press bulging process which has more than 4.0 in height-length ratio. From this aspect, Finite Element analysis shows great ability to simulate the precise deformation process and gives us manufacturing database. Consideration of strain, stress, and strain-rate for the various cases has been also taken to keep the forming load within a particular range.

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.675-680
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• 2002

Cracking and bulging in welded and internally lined pressure vessels that work in thermal-mechanical cycling service have been well known problems in the petrochemical, power and nuclear industries. However, published literature and industry surveys show that similar problems have been occurring during the last 50 years. A better understanding of the causes of cracking and bulging causes is needed to improve the reliability of these pressure vessels. This study attempts to add information required for increasing the knowledge and fundamental understanding required. Typical examples of this problem are the coke drums in the delayed coking units refinery process. This case was selected for experimental work, field study and results comparison. Delayed coking units are among the refinery units that have higher economical yields. To shut down these units represents a high negative economical impact in refinery operations. Also, the maintenance costs associated with repairs are commonly very high. Cracking and bulging occurrences in the coke drums, most often at the weld areas, characterize the history of the operation of delayed coking units. To design and operate more robust coke drums with fewer problems, an improved metallurgical understanding of the cracking and bulging mechanisms is required. A methodology that is based field experience revision and metallurgical analyses for the screening of the most important variables, and subsequent finite element analyses to verify hypotheses and to rank the variables according to their impact on the coke drum lives has been developed. This indicated approach provides useful information for increasing coke drum reliability. The results of this work not only order the most important variables according to their impact in the life of the vessels, but also permit estimation of the life spans of coke drums. In conclusion, the current work shows that coke drums may fail as a combination of thermal fatigue and other degradation mechanisms such as: corrosion at high and low temperatures, detrimental metallurgical transformations and plastic deformation. It was also found that FEA is a very valuable tool for understanding cracking and bulging mechanisms in these services and for ranking the design, fabrication, operation and maintenance variables that affect coke drum reliability.

• The Journal of Korean Physical Therapy
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• v.13 no.1
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• pp.1-18
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• 2001

Aging has been recognized as the primary cause of disc degeneration. A biomechanical characteristics of disc degeneration has been demonstrated that intradiscal pressure is reduced. With the increasing population of elderly people, disc degeneration and associated problems of nerve entrapment are becoming more prevalent. Presently, research on reduced intradiscal pressure associated with degeneration is insufficient. In this study. we used the Finite Element Method (FEM) of computerized simulations to investigate the effects of variation in intradiscal pressure on mechanical behaviours of L4-5 intervertebral disc degeneration. Degeneration was classified using four grades based on initial intradiscal pressure; Normal (135 kPa), mild(107 kPa), moderate (47 kPa) and severe (15 kPa). The predicted results f3r bending loads were as follows; 1 . Range of motion increased progressively with severity of degeneration with flexion and lateral bending moments, but decreased with extension moments. 2. Discal bulging of posterolateral aspect was larger in lateral bending and extension moment. But bulging was increased with severity of degeneration in lateral bending and torsion(same side).3. The rate of increasing intradiscal pressure was decreased in all bending motions with severity of degeneration. In conclusion, lateral bending and extension moment yield greatest bulging in severe degeneration. In torsion, although bending load produces disc bulging, disc bulging was associated more strongly with severity of degeneration than increasing torsional moments. Clinical Implications: Discal bulging may produce nerve root impingement and irritation. The effect of loading and posture on the varying degrees of disc degeneration has important implications especially in the elderly. In the presence of disc degeneration, avoidance of end range postures, especially extension and lateral bending may help reduce discal bulging and in turn, nerve entrapment.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.7 s.178
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• pp.1650-1660
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• 2000

Continuous casting process has been adopted increasingly in recent years to save both energy and labor. It has experienced a rapid development in the production of semi-finished steel products, rep lacing the conventional route of ingot casting and rolling. In order to achieve this merit, however, more studies about the mechanism between roll and slab are needed. In this paper, a dynamic bulging in steel cast slabs was simulated by considering the solidification and heat transfer. This study is to prevent internal cracks of a slab in a bending and unbending zone. The value of moving strand shell bulging between two supporting rollers under the ferrostatic pressure and slab-self weight has been calculated in terms of creep and elasto-plasticity. The strain and strain rate distributions in solidified shell undergoing a series of bulging are calculated with working boundary conditions.

• Transactions of Materials Processing
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• v.11 no.3
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• pp.231-237
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• 2002

The manufacturing of a metal bellows consists of the four main forming processes; deep-drawing, ironing, tube bulging and folding. Among these, the bulging and folding processes are critically important because the quality of metal bellows is greatly influenced by the forming conditions of these processes. In the present study, the finite element analysis technique is applied to the bulging and folding processes. The springback analysis is also called out. From the analysis results, it has been revealed that around the crown point the stress state is in one-directional tension and one-directional bending mode. Meanwhile, around the inner point of metal bellows it is in two-directional bending mode. It has also revealed that the thickness of metal bellows around the crown point is nearly uniform.

• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.1525_1526
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• 2009

In this paper, we have studied the bulging phenomenon of ink-jet printed silver lines. The used silver inks are DGP-40LT-15C and DGH-55HTG of Advanced Nano Product (ANP) Company. We investigated the behavior of bulging by changing the polarity of the inks, the surface energy of substrate and droplet spacing in printing. The contact angle of the polar inks increased much more sensitively than the nonpolar ink as the surface energy of the substrate increases. In the case of the nonpolar ink, the bulging phenomenon occurred seriously as the droplet spacing decreased at the constant surface energy.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.30-34
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• 2000

In this paper we analyzed bulging condition which affect the quality of continuous casting steel by using the numerical analytic method. First solidification analyses are performed for each cooling zones. Solidification analysis are carried out by one-dimensuional finite difference method. The bulging deformation of cast slab has been calculated with a two-dimensional elasto-plastic and creep finite element model. The adequacy of the model has been checked against the experimental results. From this study the effects of the process variables such as casting speed cooling condition roll pitch are examined. The results from these analyses would be able to apply to the design of continuous casting process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.35-39
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• 2000

Three-dimensional rigid plastic FEM is adopted to analyze the extruding-bulging process of tee tubes. Equivalent strain-rate stress distributions and the deformation characteristic in extruding-bulging process of tee tubes are revealed which provide scientific and reliable basis for correctly designing technologcial scheme and rationally selecting parameters. meanwhile some approaches for three-dimensional rigid plastic FEM are also discussed in this paper