• 한국정밀공학회지
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• 제16권7호
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• pp.24-31
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• 1999

Bulging is a forming method to shape of die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at the both ends of tube. The diameter of tube expands by hydraulic pressure in tube. at the same time, thrust at the both ends of tube. pushes tube in the direction of expansion to obtain high expanding rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by the combination method of bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

• International Journal of Precision Engineering and Manufacturing
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• 제2권4호
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• pp.40-46
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• 2001

Bulging is a forming method to shape die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at both ends of the tube. The diameter of tube expands by hydraulic pressure in tube. At the same time, thrust at both ends of the tube pushes tube in the direction of expansion to obtain high expansion rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by combining bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

• 소성∙가공
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• 제24권1호
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• pp.20-27
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• 2015

Hot tensile tests were conducted at different temperatures ranging from $20^{\circ}C$ to $550^{\circ}C$ to evaluate the mechanical properties of Al5052 seamless tubes. Such tubes can provide the technological foundation for complex forming using hot air bulging. Hot air bulging is one of the recently developed hydroforming techniques and it has some limitations in terms of cycle times. The benefits of hot air bulging are weight and cost savings through part consolidation and reduced post-forming processes such as welding and piercing. In order to extend the forming limits of Al lightweight material hot air bulging was investigated. A heated tube was placed in a heated die and sealed at the ends by sealing cylinders. The heated tube was subsequently expanded against the die cavity wall by internal pressure using air medium. The results of the current study show that axial feeding speed and air pressure have an effect on the formability of Al tubes during air bulging at elevated temperatures.

• 항공우주기술
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• 제7권2호
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• pp.103-109
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• 2008

액체로켓 연소기의 제작에 필수적인 재생냉각 노즐의 벌징공정에 대한 연구를 수행하였다. 벌징공정을 개발하기 위하여 벌징시험용 재료에 대한 인장시험을 수행하여 기계적인 물성 값들을 획득하였다. 벌징공정을 완료하기 위해서는 벌징치구가 2개 또는 3개 필요하였다. 재료의 네킹이 벌징공정에서 발생되는 주된 실패 원인이었으며, 재료의 그레인 사이즈가 이 네킹 발생에 큰 영향을 미침을 본 연구에서 나타났다. 그레인 사이즈를 조절한 재료로 현재 개발된 벌징공정을 이용하여 축소형 및 30톤 실물형 재생냉각 노즐의 제작을 성공적으로 수행함으로서 본 연구에서 개발된 벌징공정의 적용성 및 유용성을 보여주었다.

• Geomechanics and Engineering
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• 제18권3호
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• pp.329-337
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• 2019

This paper presents an experimental investigation about visualization of bulging development of geosynthetic-encased stone column (GESC) based on the digital image correlation (DIC) technique and transparent soil. Visual model tests on GESC and ordinary stone column (OSC) were carried out. In order to delete the warping effect resulting from transparent soil and experiment setup, a modification for experiment results was performed. The bulging development process of the GESC and the displacement field of the surrounding soil were measured. By comparing with the existing experimental and theoretical results, it demonstrates that the model test system developed for studying the continuous bulging development of GESC is suitable. The current test results show that the bulging depth of GESC ranges from 1.05 to 1.40 times the diameter of GESC. The influence depth of GESC bulging on surrounding soil displacement is 0~3 the times diameter of GESC.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.145-147
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• 2009

The benefits of hydroforming technology are known as weight and cost savings through part consolidation and reduced post-forming processes such as welding and piercing. Hydroforming technology has some weaknesses in terms of process cycle times. But, as the hydraulic system and process designs are continuously developed, the cycle time is also reduced to acceptable and competitive levels. Hot air bulging is one of recently developed hydroforming techniques. Hot air bulging in order to further extend the forming degrees of Al lightweight material is investigated. A heated tube is placed in a heated die and sealed at the ends by sealing cylinders. The tube is subsequently expanded against the die cavity wall by internal pressure provided by air medium. The result of this study shows that axial feeding speed and air pressure have an effect on formability of Al air bulging at elevated temperature.

• 한국항공우주학회지
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• 제36권3호
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• pp.271-278
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• 2008

액체로켓 연소기 재생냉각 챔버 제작에 필수적인 노즐의 벌징 공정에 대한 연구를 수행하였다. 벌징 공정에 사용되는 재료의 기계적인 특성은 재료시험을 통하여 획득하였다. 벌징노즐의 벌징 후 형상 변화는 변형해석을 통하여 확인하였다. 벌징 공정 및 변형해석의 검증은 벌징노즐 시편을 제작하고, 벌징 시험을 수행하여 확인하였다. 노즐 벌징 수행 결과 총 7개의 시제 중 1개의 시제에서 소재에 네킹이 발생하여 파손되었다. 벌징 공정 중에 발생된 네킹의 원인 분석은 재료의 조직분석을 통하여 수행하였다. 조직분석 결과 재료의 그레인 사이즈가 네킹 발생에 큰 영향을 미침을 확인하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.100-105
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• 2001

The manufacturing of metal bellows consists of the four main forming processes, deep-drawing, ironing, tube bulging and folding. Among these, the bulging and folding processes are critically important because the quality of metal bellows is greatly influenced by the forming conditions of these processes. In the present study, the finite element analysis technique is applied to the bulging and folding processes to obtain information about the design parameters of a metal bellows.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.1291-1292
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• 2010

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2011년도 춘계학술대회 논문집
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• pp.251-252
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• 2011