• Title/Summary/Keyword: Built-in Spindle

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 진동특성에 관한 연구

  • 이용희;김석일;하재용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.846-851
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    • 1995
  • A motor-integrated high-speed spindle system with .psi. 65*25, 000rpm is modeled for analytical and experimental studies related to the dynamic characteristics. And the systematic and rational identification processes for evaluating the material properties of spindle and built-in motor is introduced. The impulse excitation method is applied for the experimental model testing, and the dynamic characteristics of test model is theoretically analysed by using the finite element method based on Timoshenko theory. Especially, the experimental and theoetical results reveal that the test model under the required operational conditions has no critical problem for dynamic characteristics.

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Analysis on the Thermal Characteristics of Spindle of a High Precision Lathe (고정밀 선반 주축계의 열특성 해석)

  • 김용길
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.44-51
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    • 1997
  • Unsteady-state temperature distributions and thermal deformations of the spindle of a high precision lathe are studied in this paper. Three dimensional model is built for analysis, and the amount of heat generation of bearing and the thermal characteristic values including heat transfer coefficient are estimated. Temperature distributions and thermal deformations of a model are analyzed using the finite element method and the thermal boundary values. Numerical results are compared with the measured data. The results show that the thermal deformations and the temperature distributions of the dpindle of a high precision lathe can be reasonably estimated using the three dimensional model and the finite element method.

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Thermal and Geometrical Effect on the Motor Performance of Composite Squirrel Cage Rotor (복합재료 농형 회전자의 열적, 기하학적 특성이 모터 성능에 미치는 효과)

  • 장승환;이대길
    • Composites Research
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    • v.14 no.3
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    • pp.77-89
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    • 2001
  • Since the critical whirling vibration frequency of high speed built-in type motor spindle systems is dependent on the rotor mass of the built-in motor and the spindle specific bending modulus, the rotor and the shaft were designed using magnetic powder containing epoxy and high modulus carbon fiber epoxy composite, respectively. In order to increase the amount of the magnetic flux of the composite squirrel cage rotor of an AC induction motor, a steel core was inserted into the composite rotor. From the magnetic analysis, the optimal configurations of steel core and conductor bars for the dynamic characteristics of the rotor system were determined and proposed. The temperature dependence of composite squirrel cage rotor materials was investigated by various experiments such as TMA, DMA and VSM.

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A Study on the Cooling Characteristics of Helical Type Cooling-Jacket according to the Flow Rate (나선형 냉각 자켓의 유량에 따른 냉각 특성)

  • 김태원
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.231-235
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    • 1999
  • Cooling characteristics of cooling jacket for spindle system with built-in motor are studied. for the analysis, three dimensional model for the cooling jacket is built by using finite volume method. The three dimensional model includes the estimation on the amount of heat generation of bearing and built-in motor and the thermal characteristic values such as heat transfer coefficients on the boundary. The temperature distributions and the cooling characteristics are analyzed by using the commercial software FLUENT. Numerical results show that stream-wise cross section area and flow rate are important factors for cooling characteristics of cooling jacket. Cooling performance of cooling jacket is good in condition that stream-wise cross section's horizontal length is close to its vertical one and flow rate is high. This results show that heat transfer is dominated by velocity profile and heat transfer area.

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High Speed Operation of Spindle Motor in the Field Weakening Region (약계자 영역에서의 스핀들 모터 고속운전)

  • Park S. H.;Yoon J. M.;Yu J. S.;Shin S. C.;Won C. Y.;Choi C.;Lee S. H.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.274-278
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    • 2004
  • This paper presents a strategy to drive built in-type spindle induction motor which is used as CNC (Computer Numerical Control) in the industrial world. The direct vector control which is robust to the changed machine parameters in the high speed range is used in this motor control method. And electrical model of induction motor presents the basic idea based on observer structure, which is composed of voltage model and current model. But the former has the defects in low speed range, the latter has the defects of sensitivity to motor parameter. Thus Gopinath model flux estimator which is the closed loop flux observer based on two models for the rotor flut estimation is used in this paper. Moreover this paper presents to drive the spindle motor in the high speed range by using the flux weakening control.

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Temperature Characteristics of High Speed Angular Contact Ball Bearing (고속 앵귤러 컨택트 볼 베어링의 온도특성)

  • Hyeon, Jun-Su;Park, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.96-101
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    • 2001
  • This paper shows the temperature characteristics of a high speed angular contact ball gearing which is 7004C type with ISO P2 tolerance class. A built-in motor type high speed spindle which adopts an oil-air lubrication system was used to measure the temperature rise up to 60,000rpm. The gearing temperature was measured using thermocouples that were attached to the outside surfaces of the outer rings. The result showed that the continuous test method which was suggested in this paper is more effective than on and off method and the lubrication oil supply rate should be reduced in high speed rolling bearings as long as the seizure does not occur. And the result were confirmed that the bearings packed with ceramic balls are superior to those with steel balls in temperature characteristics.

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Tapping Machine of World′s Fastest Speed (초고속 태핑머신 개발)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.382-386
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    • 2002
  • The tapping is machining process that makes a female screw on the parts to be assembly together. It is used for the high-speed tapping machine with synchronizing function for the high productivity. This paper describes the development of the ultra high-speed tapping machine with 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration velocity and the synchronizing errors between the spindle motor and feeding motor. To minimizing acceleration/deceleration time, the low inertia spindle with synchronous built-in servo motor is developed. To minimizing synchronizing errors, the tapping cycle algorithm under open architecture CNC environment is optimized. The developed tapping machine has 0.13sec/10,000rpm in acceleration/deceleration time and the synchronizing error below 4.0%. It has 0.55sec for cycle time of one female screw, M3 tap, 2 times depth of tap diameter.

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Finite Element and Experimental Modal Analyses of Multiple Thin-Disked Flexible Spindle Systems (다중 박 원판을 갖는 유연 회전축계의 유한 요소 및 실험적 모드 해석)

  • 임승철;제인주
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1029-1035
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    • 1999
  • This paper relates to the flexural vibration analysis of slender spindle systems with multiple thin disks, supported by the ball bearings by means of the finite element method. Each system component is analytically modeled taking into account its flexibility and also the centrifugal effect especially for the disk. In order to show the rapid convergence rate and accuracy of the proposed approach, an experimental set-up is built to be versatile. In two distinct cases, its natural modes are numerically computed using only a small number of total element meshes as the shaft rotational speed is varied, and verified through experimental frequency response function obtained by the impact test.

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Development of CNC Grinding Center (CNC 그라인딩 센터의 개발)

  • 유정봉
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.30-35
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    • 1997
  • CNC Grinding Center is developed to improve the flexibility of grinding process and to obtain the high machine accuracy in grinding processes. It consists of a built-in type spindle with max. 25,000 rpm, ATC(automatic tool changer) for quick and reliable loading/unloading of tools, a rotary dresser for trueing, dressing, and personal computer based CNC controller, etc. This research concentrates on the machine structure, the evaluation of efficiency, and the machining technology of the developed prototype

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A Study about House Building Modern times in Incheon City (근대기 인천지역 주거건축 연구)

  • Sohn, Jang-Won;Cha, Dong-Won
    • Journal of The Korean Digital Architecture Interior Association
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    • v.5 no.1
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    • pp.24-31
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    • 2005
  • In the study results, Incheon region, a classic house was consistently built in spite of having been the barrier which a foreign dwelling flowed into until 1960's. And met me in our dwelling habit and changed and used a house built by the Japanese. That is, the traditional dwelling format worked with a spindle accepting other dwelling culture and can do it. It was a too social change and was able to confirm the fact that it extended a room as necessary or it improved a classic house and used as West back various way whom it got cold, and exchanged it to a kitchen of a cause and effect life.

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