• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.2
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• pp.103-109
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• 2017

Metal 3D printing, which is an additive metal manufacturing (AMM) process, enables the development of full-density metallic tools and parts using metal powders that are precisely delivered and controlled for deposition with no powder bed. However, some unknown geometric defects and irregular geometric features on an STL model can possibly result in incorrect metal part fabrication after the build. This study first proposes a methodical approach for verifying the build part, including the missing facet problems in an STL model, by defining some irregular features that possibly exist on the part. Second, 2D tool paths on each build layer were investigated for detecting any singular region inside the layer. The method was implemented for building two sample STL models using a direct energy deposition process, and finally, it was visually simulated for diagnosis.

• The Journal of the Korea Contents Association
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• v.16 no.2
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• pp.186-199
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• 2016

The shoe last which is the framework for the shoemaking is intensively combined with the 3D data and technologies. International shoe companies have already commercialized 3D printing technology in producing the shoe, but domestic shoe companies are still in their early stages. This study used the 3D scanning, 3D modeling and 3D printing of the high-technology to make the shoe last. This 3D producing processes should be helpful in building competitiveness in domestic shoe industry. The 3D foot scanning data of men in 30s(n=200) were collected in SizeKorea(2010). The basic statistics, factor and cluster analysis were performed. They were categorized in 3 groups by 3D foot measurement data, and the standard models were selected in each group. The cross sections in XY, YZ and XZ planes sliced from 3D scan data of the standard model were used in the sketches of the 3D shoe last modeling. The 3D shoe last was modeled by Solidworks CAD and printed by MakerBot Replicator2; a desktop 3D printer. This research showed the potential for utilization of 3D printing technology in the domestic shoe industry. The 3D producing process; 3D scanning, 3D modeling and 3D printing is expected to utilized widely in the fashion industry within the nearest future.

• Journal of the Korea institute for structural maintenance and inspection
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• v.26 no.2
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• pp.76-83
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• 2022

Since the 3D printing mortar is exposed to the atmosphere immediately after printing, moisture is largely evaporated from the surface of the layer. The evaporation of moisture on the surface of the layer greatly causes drying shrinkage and increases the risk of cracking and damage to the structure due to drying shrinkage. This study experimentally evaluated the shrinkage behavior of the initial age using the mortar used for 3D printing. The change in shrinkage was evaluated by comparing the shrinkage of the specimen cured by the sealing method and the atmospheric exposure method. In addition, compared with the case where type 1 cement was used 100%, the shrinkage amount was evaluated when 20% of fly ash was replaced and 10% of silica fume was used. In particular, the effect of three chemical admixtures applied using 3D printing on shrinkage was evaluated experimentally. When fly ash and silica fume were used, the shrinkage amount increased by 60 - 110% compared to the case when type 1 cement was used. The application of viscosity modifiers and shrinkage reducers reduced the shrinkage by at least 18% and at most 70% depending on the curing conditions. The temperature of the specimen temporarily decreased to 15 ℃ at the beginning of curing, and the correlation between the internal temperature of the specimen and the shrinkage behavior was observed.

• Science of Emotion and Sensibility
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• v.20 no.2
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• pp.87-102
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• 2017

With increasing interest in 3D printing, the interest in the 3D modelling training that should precede the 3D printing is increasing. However, the existing 3D modelling software is developed mostly by foreign brands. Thus, the interfaces are all in English. 3D modelling software training for Korean novices who are not familiar with these terms has constraints. This study aims to explore what to consider when developing a Korean model for 3D modelling educational software for 3D printing in the face of such reality. For this goal, after having novices with no experience in 3D modeling to perform a house building task using either 12D Design or Tinker CAD, we conducted a survey. It was found in the result that more users favored Tinker CAD over 123D Design, and the errors involved while working with the Tinker CAD were less than those with the 123D Design, and the ratio of people who completed the task with the Tinker CAD was higher than that with the 123D Design. In general discussion, an introductory level educational 3D modeling software development is proposed which utilize characteristics of Tinker CAD (easy modelling is possible by three-dimensional figures) and web-based method. Also, a beginner/intermediate level educational 3D modeling software development is proposed which utilize characteristics of 123D Design (with finer measurement manipulations and figure alignment) and Windows-based method.

• Korean Journal of Construction Engineering and Management
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• v.23 no.6
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• pp.119-124
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• 2022

Recently a method of constructing architectural products using additive manufacturing technology has been proposed. The additive manufacturing technology automates the construction process and it can secure the safety of workers. In addition, due to the high implementation efficiency of atypical shapes, the applicability to the manufacturing process of buildings and infrastructure is drawing attention. Additive manufacturing technology has the ability of satisfying computer-based construction automation, resource management and construction period prediction which is required in the modern construction industry. However, the industrial application is still limited by insufficient data, standards, regulations, and operating methods. In this study, in order to analyze the applicability of architectural additive manufacturing technology, we manufacture each architectural product with two additive manufacturing systems. In addition, we apply an application of each building product into an appropriate manufacturing system through the AM production decision model. And identify problems in the manufacturing process through empirical experiments. As a result, we propose an extended additive production decision model to improve the quality of building products.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.1
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• pp.16-24
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• 2018

In this study, an experiment was conducted to analyze mortar based rheology for 3D printing method application. The tendency of rheological properties due to the change of W/B, binder type, replacement ratio, and super plasticizer which have a great influence on the flow characteristics of concrete was experimentally analyzed. Experiments were carried out by dividing into paste and mortar. In the paste experiment, rheology was analyzed by setting W/B, binder type, replacement ratio, and super plasticizer dosage as main variables. In the mortar experiment, the rheological properties of W/B and sand ratio were analyzed. As a result, as the W/B was increased, the viscosity decreased and the FA ratio to replace FA increased and the viscosity increased. In order to increase the fluidity, substitution of only 5% of SF reduces the shear stress and the viscosity is reduced by about 83%. Mortar rheological evaluation shows that there is a critical section where a large change occurs in the W/B 30 to 40% section. Also, in the same W/B, it is analyzed that there is a critical section where the shear stress increases more than twice in the sand ratio of 50~60%.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2022.04a
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• pp.245-246
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• 2022

Recently, research on the self-healing of concrete using bacteria has been actively conducted. The self-healing method using bacteria has a low self-healing rate and the surrounding environment of the fracture site is very important. A previous study to solve this problem involves the manufacture of capsules using 3D printing. Fracture position control was an important topic in 3D printing-based capsules. In this study, to compensate for the shortcomings of existing studies, a capsule capable of selective destruction location control was produced using PDMS-based molds that are not restricted by the environment. Resin capsules were prepared for each part using several molds and a bonding surface was arranged. In order to verify this on the bonding surface, fracture strength and wave unit values were analyzed through a three-way compression experiment. It can be seen that as the curing time increases, the deviation between samples decreases. In addition, through experiments, it was confirmed that the junction surface and wave unit values coincide in all three directions. It can be used for self-healing research using various solutions.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2021.11a
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• pp.168-169
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• 2021

A hydrophobic surface increases the contact angle between water and cement paste. There are two methods to increase water contact angle, i.e. lowering the surface energy and adjusting the surface roughness of concrete. The hydrophobicity of concrete can be quantitatively evaluated according to the chemical and physical properties of the solid surface. So far, researches have shown the chemical properties of hydrophobic concrete, however it has not covered how to control surface. This study demonstrated the hydrophobic cement paste prepared by low-resolution molds printed with a 3D printer that exhibit rough surface. Thus, we presented the most hydrophobic characteristics of mold.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.6
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• pp.710-717
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• 2015

Projection stereolithography is an additive manufacturing method that uses beam projection to cure the photo-reactive resin used. The light source of a cross-section layer-form illuminates photo-curable resin for building a three-dimensional (3D) model. This method has high accuracy and a fast molding speed because the processing unit is a face instead of a dot. This study describes a Scalable Projection Stereolithography 3D Printing System for improving the accuracy of the stereolithography. In a conventional projection 3D printer, when printing a small sized model, many pixels are not used in the projection or curing. The proposed system solves this problem through an optical adjustment, and keeps using the original image as possible as filling the whole projection area. The experimental verification shows that the proposed system can maintain the highest level of precision regardless of the output size.

• Journal of the Korea institute for structural maintenance and inspection
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• v.28 no.2
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• pp.35-42
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• 2024

This study evaluated the buildability and mechanical properties of 3DP concrete printed in air and underwater environments. Buildability was evaluated by green strength test on fresh concrete and height and deflection immediately and 1 hour after printing. The green compressive strength of the concrete was 5.0 kPa after 30 minutes and 7.9 kPa after 3 hours, an increase of 1.6 times the initial strength. The total height of the laminated parts met the design height regardless of the printing environment. The amount of deflection in air and under water 1 hour after printing was 1 mm and 0.2 mm, respectively, indicating a small amount of deflection under water. The apparent density of the sample appeared in the order of A-M > A-P > UW-P. This is believed to be because a large amount of air is mixed into the concrete during the printing process, and water infiltrates during the underwater printing process. The compressive strength ratio of UW-P/A-P was 0.86 at 1 day, but the compressive strength of the underwater printed concrete was high from 7 days.