• Title/Summary/Keyword: Brittle Damage

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Hertzian Crack Suppression and Damage Tolerance of Silicon Nitride Bilayer

  • Lee, Kee-Sung;Kim, Do-Kyung;Lee, Seung-Kun;Lawn, Brian R.
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.356-362
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    • 1998
  • Hertzian crack suppression phenomena and relatively high damage tolerance were investigated in hard/soft silicon nitride ($Si_3N_4$) bilayers. Coarse $\alpha}-Si_3N_4$ powder was wsed for the hard coating layer and fine $\alpha}-Si_3N_4$ powder was used for the soft substrate layer. The two layers were designed with a strong interface. Hertzian indentation was used to investigate contact fracture and damage tolerance property. Hertzian crack suppression has occurred with increasing applied load and decreasing coating thickness. The crack suppression contributed strength improvement, especially in the bilayers with thinner coatings. Ultimately, the combination of hard coating with soft but tough underlayer improved the damage tolerance of brittle $Si_3N_4$ ceramics.

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Evaluation of Residual Strength in Damaged Brittle Materials (취성재의 손상후 잔류강도 평가)

  • Oh, Sang-Yeob;Shin, Hyung-Seop;Suh, Chang-Min
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.137-142
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    • 2001
  • In structural applications, brittle materials such as soda-lime glasses and ceramics are often subjected to multiaxial stress. Brittle materials with crack or damaged by foreign object impacts are abruptly fractured from cracks, because of their properities of very high strength and low fracture toughness. But in most cases, the residual strength has been derived from tests under uniaxial stress such as a 4-point bend test. The strengths under multiaxial stresses might be different from the strength. In comparable tests, the residual strength under biaxial stress state by the ball-on-ring test was greater than that under the uniaxial one by the 4-point bend test. In the case that crack having 90deg. to loading direction, the ratio of biaxial to uniaxial flexure strength was 1.12. At a different crack angle to loading direction when it was evaluated by the 4-point bend test, the residual strength was different and the ratio of 45deg. to 90deg. was 1.16.

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Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

Cause of and Solution for Damage to STS310S Tube in Heat Exchange Devices (열교환기 STS310S 튜브의 손상 원인 및 대책)

  • Kim, Jin Wook;Kim, Seon Hwa;Jeong, Jin Hyuk;Kim, Young Soo;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.187-193
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    • 2015
  • The STS310S tube has excellent heat transfer ability and is widely used as the material for heat transfer tubes in heat exchange devices. Mixtures of gas and water flow inside the tube whereas hot flame flows outside it. In this environment, the material of the tube may undergo embrittlement, which can cause leakage. Cracks can propagate from the inside of the tube to its outside and result in brittle fracture. This study identified the cause of brittle fracture in the STS310S tube through experiments and discussion, and proposed solutions to prevent fracture.

Nonlocal Peridynamic Models for Dynamic Brittle Fracture in Fiber-Reinforced Composites: Study on Asymmetrically Loading State (섬유강화 복합재의 동적 취성 파괴현상 규명을 위한 비국부 페리다이나믹스 해석법 개발: 비대칭 하중 연구)

  • Ha, Youn Doh;Cho, Seonho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.4
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    • pp.279-285
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    • 2012
  • In this paper a computational method for a homogenized peridynamics description of unidirectional fiber-reinforced composites is presented. For these materials, dynamic brittle fracture and damage are simulated with the proposed peridynamic model. Compared with observations from dynamic experiments by Coker et al.(2001), the peridynamic computational model can reproduce various characteristics of dynamic fracture and supersonic or intersonic crack growth in asymmetrically loaded unidirectional fiber-reinforced composite plates. Also we analyze the same model in the symmetric loading condition and figure out that the asymmetric loading leads to a much higher propagation speed. Consistent results have been reported in the experiments.

Characterization of Subsurface Damage in Si3N4 Ceramics with Static and Dynamic Indentation

  • Kim, Jong-Ho;Kim, Young-Gu;Kim, Do-Kyung
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.537-541
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    • 2005
  • Silicon nitride is one of the most successful engineering ceramics, owing to a favorable combination of properties, including high strength, high hardness, low thermal expansion coefficient, and high fracture toughness. However, the impact damage behavior of $Si_3N_4$ ceramics has not been widely characterized. In this study, sphere and explosive indentations were used to characterize the static and dynamic damage behavior of $Si_3N_4$ ceramics with different microstructures. Three grades of $Si_3N_4$ with different grain size and shape, fine-equiaxed, medium, and coarse-elongated, were prepared. In order to observe the subsurface damaged zone, a bonded-interface technique was adopted. Subsurface damage evolution of the specimens was then characterized extensively using optical and electron microscopy. It was found that the damage response depends strongly on the microstructure of the ceramics, particularly on the glassy grain boundary phase. In the case of static indentation, examination of subsurface damage revealed competition between brittle and ductile damage modes. In contrast to static indentation results, dynamic indentation induces a massive subsurface yield zone that contains severe micro-failures. In this study, it is suggested that the weak glassy grain boundary phase plays an important role in the resistance to dynamic fracture.

Creep Characterization of Type 316LN and HT-9 Stainless Steels by the K-R Creep Damage Model

  • Kim, U-Gon;Kim, Seong-Ho;Ryu, U-Seok
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1463-1471
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    • 2001
  • The Kachanov and Rabotnov (K-R) creep damage model was interpreted and applied to type 316LN and HT-9 stainless steels. Seven creep constants of the model, A, B, $textsc{k}$, m, λ, ${\gamma}$, and q were determine d for type 316LN stainless steel. In order to quantify a damage parameter, the cavity was interruptedly traced during creep for measuring cavity area to be reflected into the damage equation. For type 316LN stainless steel, λ= $\varepsilon$R/$\varepsilon$* and λf=$\varepsilon$/$\varepsilon$R were 3.1 and increased with creep strain. The creep curve with λ=3.1 depleted well the experimental data to the full lifetime and its damage curve showed a good agreement when r=24. However for the HT-9 stainless steel, the values of λ and λf were different as λ=6.2 and λf=8.5, and their K-R creep curves did not agree with the experimental data. This mismatch in the HT-9 steel was due to the ductile fracture by softening of materials rather than the brittle fracture by cavity growth. The differences of the values in the above steels were attributed to creep ductilities at the secondary and the tertiary creep stages.

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A Study on Preventing Cracks at the Small Hole Exit in Ultrasonic Machining Using a Wax Coating (초음파 미세구멍 관통가공에서 왁스 코팅을 이용한 출구크랙 방지에 관한 연구)

  • Li, Hang;Ko, Tae Jo;Baek, Dae Kyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.105-111
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    • 2015
  • Ultrasonic machining (USM) does not involve heating or any electrochemical effects, and subsequently causes low surface damage, has small residual stress, and does not rely on the conductivity of the workpiece. These characteristics are suitable for the machining of brittle materials, such as glass or ceramics. However, USM for brittle materials generates cracks on the workpiece while machining, especially at the hole exit with a small diameter. In this study, wax coating was used to deposit wax on the back side of the workpiece to decrease the occurrence of cracks at the exit holes in USM, and it was finally removed with a cleaning process. The experimental results show that this technique is beneficial for restricting the occurrence of cracks in glass or ceramics.

Development of the Smart Concrete Using the Voltage Control Type Sensor (전압제어형 센서를 이용한 스마트 콘크리트의 개발)

  • Kim Ie Sung;Lee Soo-Gon;Kim Wha-Jung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.169-172
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    • 2005
  • Today, peoples have much interest about safety while an abnormal weather phenomenon is weighted increased. R.C buildings are consisting of main loaded members. Concrete are brittle materials and they are which come to brittle fracture rapidly by progress of cracks. With the exchange of such research in inside and outside of the country, the structure measurement method of having used PZT and the optical fiber (FBG) will be the actual condition which has accomplished the stock. Specially, seismic activity that gives damage to construction and members happens in on time. Therefore, the purpose of this study is the fundamental research which detects damagesof main members using the compound sensor which consisted of the radio sensors of resistance, PZT, and FM system.

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Damage and fracture processes of concrete using acoustic emission parameters

  • Fan, Xiangqian;Hu, Shaowei;Lu, Jun
    • Computers and Concrete
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    • v.18 no.2
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    • pp.267-278
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    • 2016
  • In order to observe the internal damage of concrete in real time, we introduced acoustic emission nondestructive detecting technology into a series of fracture tests; the test results revealed the whole process that concrete undergoes when it sustains damage that leads to failure, according to the change rules of the acoustic emission parameters. The results showed that both the initiation and unstable loads can be accurately determined using the abrupt change of the acoustic emission rate curves and the turning point of the acoustic emission parameters' accumulative curves. The whole process, from damage to failure, includes five phases, beginning with damage, such as cracking, a stable crack growth process, a critical unstable stage, and unstable propagation. The brittle fracture characteristics of concrete change when steel bars are joined, because the steel bars and the concrete structure bond, which causes an increase in the acoustic emission signals within the fracture process of the reinforced concrete. The unstable propagation stage is also extended. Our research results provide a valid methodology and technical explanations, which can help researchers to monitor the cracking process of concrete structures, in real time, during actual projects.