• Title/Summary/Keyword: Brazing technology

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Laminated Injection Mold by the Brazing of Laser Cut Sheets (레이저 절단 판재의 브레이징에 의한 저충 사출금형)

  • Cho, Yong-Moo;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.231-238
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    • 1993
  • Mold-marking industries currently demands to reduce the tooling costs and time in mold making and to improve the productivity and quality in injection molding process. These problems can be easily solved by the laminated injection mold which is made by laser cutting metal sheets and bonding them by the brazing. Comparing with the conventional mold making technology which mainly depends on the machining, the new thchnology enables an arvitary design of cooling circuit whithout any restrictions of geometry. Therefore, it will offer high production tata of the injection molding processes. This paper evaluates the conventional and laminated injection mold making processes with a simple molding geometry, and also the cooling efficienty of the kinds of mold with the filling and cooling analyses. The results show that the laminated injection mold process takes much shorter time in tooling and cooling, and distributes temperatures more uniformly than the conventional one.

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Microstructure of the Brazed Joint for LRE Injector (액체로켓엔진용 인젝터 접합부의 미세조직)

  • 남대근;홍석호;이병호
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.87-89
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    • 2004
  • Brazing is an indispensable manufacturing technology for liquid rocket engine. In this study, for LRE injector, stainless steel 316L was used of base metal and Ni based MBF-20 of insert metal. The brazing and diffusion was carried out under various conditions. There are solid phase and. residual liquid phase in the brazed joint. With increment of holding time, the amount of solid phase increased and the elements of base metal and insert metal compositionally graded. Boron diffused from insert metal came into base metal and made boride with Cr and Mo at the brazed joint of base metal and insert metal.

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Effect of the Heat Input on the Tensile Properties in Arc Brazing of Ferritic Stainless Steel using Cu-Si Insert Alloy (Cu-Si계 삽입금속을 사용한 페라이트계 스테인리스강의 아크 브레이징에서 인장성질에 미치는 입열량의 영향)

  • Kim, Myung-Bok;Kim, Sang-Ju;Lee, Bong-Keun;Yuan, Xin Jian;Yoon, Byoung-Hyun;Woo, In-Su;Kang, Chung-Yun
    • Korean Journal of Metals and Materials
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    • v.48 no.4
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    • pp.289-296
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    • 2010
  • The effects of heat input and different microstructureswere investigated on the tensile-shear properties of an arc-brazed joint of theferritic stainless steel 429EM using a Cu-Si insert alloy. The brazing speed was fixed at 800 mm/min whilethe brazing current varied from 80 to 120A. For abrazing current lower than 100A, fracturing occurred at the joint root in the direction perpendicular to the tensile load. As the brazing current increased to 120A, fracturing occurred at the base metal or the joint root. The joint and the base metal had very similar yield and tensile load values. However, the amount of elongation was decreased considerably compared to when the base metal was used. The fracturing began at the triple point of the root part and was classified into three types. The difference in the tensile-shear properties was closely related to the three fracture types.

A Study on the Welding Technology for the Fabrication of Korean Fusion Reactor(KSTAR)

  • Kim, Dae-Soon;Park, Chang-Ho
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.418-424
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    • 2002
  • Korean Fusion Reactor(KSTAR) system consists of a vacuum vessel, in-vessel components, cryostat, thermal shield, super-conducting magnets and magnet supporting structures. These systems are in the final stage of engineering design with the involvement of industrial manufacturers. The overall configuration and the detailed dimensions of the KSTAR structure have been determined and the first stage of manufacturing is progressing now. In this study, the fabrication and assembly sequence were evaluated in viewpoint of high strengthening joints and very high accuracy. Especially for this purpose, the special cleaning process and welding process were proposed for high strengthening austenitic stainless steel which shall be used at cryogenic temperature. The draft procedure qualification data for welding process are presented with precise welding data including special narrow groove design. For the cooling line attachment on the surface of inside wall of magnet structure case, Induction brazing technology is introduced with some special jigging system and some consumables.

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