• Title/Summary/Keyword: Brake dynamometer

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Investigation of Brake Squeal with Contact Stiffness Variation Using Experiment and FE Simulation (패드 접촉강성 변화에 따른 FE스퀼해석법 및 실험 검증)

  • Park, Kiwan;Nam, Jaehyeon;Kang, Jaeyoung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.345-352
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    • 2017
  • In this study, squeal noise with respect to pressure variation is measured by a lab-scaled brake dynamometer and estimated by a complex finite element (FE) eigenvalue analysis. From the FE eigenvalue sensitivity analysis, unstable frequencies occur due to a mode-coupling mechanism and are found to change with variation in contact stiffness. In the experiment, squeal frequencies near 1 kHz, 2.5 kHz, 3.5 kHz, and 4 kHz are increased with pressure variation. The sensitivity of squeal modes to contact stiffness variation obtained from the FE analysis is shown to approximate the variation of squeal frequencies under pressure variation in the experiment.

Effects of Steel Fiber, Zircon, and Cashew in the Brake Friction Materials on Creep Groan Phenomena (자동차 브레이크용 마찰재 내의 강철섬유, 지르콘, 캐슈가 크립 그론에 미치는 영향)

  • Jang, Ho;Lee, Kang-Sun;Lee, Eun-Ju;Jeong, Geun-Joong;Song, Hyun-Woo
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.278-282
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    • 2007
  • Friction characteristics of a low-steel friction material were examined to investigate creep groan phenomena. The amount of three ingredients (steel fiber, $ZrSiO_4$, cashew) were changed to produce test specimens using a constrained mixture design. Tribological properties of the friction material specimens were obtained by using a 1/5 scale dynamometer. Results showed that the amount of three different ingredients strongly affected the level of friction coefficient and the difference between the static friction coefficient and the kinetic friction coefficient $({\Delta}{\mu}).\;ZrSiO_4$ and steel fiber tended to increase the average friction coefficient and aggravated the stick-slip phenomena suggesting high creep groan propensity. On the other hand, cashew tended to decrease average friction coefficient and ${\Delta}{\mu}$.

Estimation of Friction Characteristics of Wet-type Multiple Disc Brakes for Axle of 14 Ton Class Wheel Excavator (14톤급 휠 굴삭기 차축용 습식 다판 디스크 브레이크의 마찰특성 평가)

  • Cho, Yon-Snag;Park, Heung-Sik;Hong, Sung-Jin;Choi, Byeung-Woon;Bae, Myung-Ho
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.312-317
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    • 2007
  • In general, a brake system of axle for heavy duty machine as a wheel excavator makes use of wet-type multiple disk brakes. These disk bakes are very important parts of heavy duty machine because they are advanced in durability and braking power, and can be designed compactly. Thus, we designed and made wet-type multiple disk brakes of axle for the 14ton class wheel excavator to be localization of these imported all. These disk brakes were made a comparative test with the existing disk brakes by the SAE No.2 dynamometer, and the friction characteristics as dynamic and static friction coefficient and wear depth of friction paper were measured.

The Durability Characteristics for BDF 20% in a Common Rail Diesel Engine (커먼레일 디젤기관에서 BDF 20%에 대한 내구특성)

  • Choi, Seung-Hun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.4
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    • pp.32-37
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    • 2011
  • Biodiesel fuel is already remarkable alternative fuel in many countries. So, many studies are performed on the environmental or economic effects as well as the characteristics of diesel engine fueled biodiesel in combustion and emission. In this study, an CRDI diesel engine used to commercial vehicle was fueled with diesel fuel and 20% biodiesel blended fuel (BDF 20%) with city mode in excess of 300 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis. To check the engine parts (valve and injector), the engine was inspected after test. It was concluded that there were no unusual deteriorations of the engine, or any unusual changes in engine power and exhaust emissions in spite of operation of 300 hours with BDF 20%.

Performance and emission characteristics of biodiesel blends in a premixed compression ignition engine with exhaust gas recirculation

  • Kathirvelu, Bhaskar;Subramanian, Sendilvelan
    • Environmental Engineering Research
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    • v.22 no.3
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    • pp.294-301
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    • 2017
  • This paper is based on experiments conducted on a stationary, four stroke, naturally aspirated air cooled, single cylinder compression ignition engine coupled with an electrical swinging field dynamometer. Instead of 100% diesel, 20% Jatropha oil methyl ester with 80% diesel blend was injected directly in engine beside 25% pre-mixed charge of diesel in mixing chamber and with 20% exhaust gas recirculation. The performance and emission characteristics are compared with conventional 100% diesel injection in main chamber. The blend with diesel premixed charge with and without exhaust gas recirculation yields in reduction of oxides of nitrogen and particulate matter. Adverse effects are reduction of brake thermal efficiency, increase of unburnt hydrocarbons (UBHC), carbon monoxide (CO) and specific energy consumption. UBHC and CO emissions are higher with Diesel Premixed Combustion Ignition (DPMCI) mode compared to compression ignition direct injection (CIDI) mode. Percentage increases in UBHC and CO emissions are 27% and 23.86%, respectively compared to CIDI mode. Oxides of nitrogen ($NO_x$) and soot emissions are lower and the percentage decrease with DPMCI mode are 32% and 33.73%, respectively compared to CIDI mode.

Study of Tribological Characteristics Between Metallic Friction Materials and Brake Disk (금속계 마찰재와 제동디스크 간의 마찰특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.72-80
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    • 2009
  • The tribiological characteristics such as friction coefficient, friction stability, wear rate and braking temperature between various types of metallic friction materials and heat resistant steel disk, were investigated by using lab-scale dynamometer. Friction materials for high speed train have higher friction coefficient and friction stability as compared to aircraft friction materials even though friction materials for high speed train have lower wear rate. In addition. Cu-matrix friction materials have higher temperature increase rate than Fe-matrix friction materials. All friction surfaces have Fe-base oxide layer after completing test.

A Experimental Study on the Electronic Control Hysteresis Phenomenon of Lean Burn in Spark Ignition Engine (스파크 점화 엔진에서 희박연소의 전자제어 히스테리시스 현상에 관한 실험적 연구)

  • 김응채;김판호;서병준;김치원;이치우
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.3
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    • pp.475-481
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    • 2004
  • Recently it is strongly required on lower fuel consumption. lower exhaust emission, higher engine performance. and social demands in a spark ignition gasoline engine. In this study. the experimental engine used at test. it has been modified the lean burn gasoline engine. and used the programmable engine management system, and connected the controller circuit which is designed for the engine control. At the parametric study of the engine experiment, it has been controlled with fuel injection, ignition timing. swirl mode, equivalence ratio engine dynamometer load and speed as the important factors governing the engine performance adaptively. It has been found the combustion characteristics to overcome the hysteresis phenomena between normal and lean air-fuel mixing ranges. by mean of the look-up table set up the mapping values. at the optimum conditions during the engine operation. As the result, it is found that the strength of the swirl flow with the variation of engine speed and load is effective on combustion characteristics to reduce the bandwidth of the hysteresis regions. The results show that mass fraction burned and heat release rate pattern with crank angle are reduced much rather, and brake specific fuel consumption is also reduced simultaneously.

Performance Characteristics of CNG Vehicle at Various Compression Ratios (압축비 변경에 따른 CNG차량의 성능특성 연구)

  • 김봉석;이영재;고창조
    • Journal of Energy Engineering
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    • v.5 no.1
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    • pp.42-49
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    • 1996
  • Natural gas is one of the promising alternative fuels for automotive vehicles, because it has lower exhaust emissions and better fuel economy characteristics than those of gasoline, and can be used in conventional gasoline engines without major modifications. In the present study, a conventional gasoline engine was modified to a CNG engine, which can be operated with CNG only, and an engine bench test was performed to calibrate the operating parameters of the engine such as air fuel ratio, spark advance, etc. at various operating conditions. The modified CNG engine, then, was installed on a commercial gasoline vehicle and a vehicle driving test on chassis dynamometer was performed to examine the fuel economy and exhaust emission characteristics. As a result, the prototype CNG vehicle showed lower exhaust emissions and better fuel economy characteristics, but slightly reduced brake horse power, compared to the gasoline vehicle.

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A Study on Characteristics for Emission Characteristics and Durability with Biodiesel Fuel(20%) in a Commercial Common Rail Type Diesel Engine (상용 커먼레일 디젤기관에서 바이오디젤유(20%) 적용시 내구특성 및 배기배출물 특성 연구)

  • Choi, Seung-Hun;Oh, Young-Taig
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.61-66
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    • 2007
  • A CRDI diesel engine used to commercial vehicle was fueled with 20% biodiesel fuel(BDF 20) in excess of 150 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis, Also, BSEC with BDF 20 resulted in lower than with diesel fuel. Since the biodiesel fuel used in this study includes oxygen of about 11%, it could influence the combustion process strongly. So, BDF 20 resulted in lower emissions of carbon monoxide, carbon dioxide, and smoke emissions without special increase of oxides of nitrogen than diesel fuel. It was concluded that there was no unusual deterioration of the engine, or any unusual change in exhaust emissions from using the BDF 20.

Development of a Simulation Model based on CAN Data for Small Electric Vehicle (소형 전기자동차 CAN 데이터 기반의 시뮬레이션 모델 개발)

  • Lee, Hongjin;Cha, Junepyo
    • Journal of ILASS-Korea
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    • v.27 no.3
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    • pp.155-160
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    • 2022
  • Recently, major developed countries have strengthened automobile fuel efficiency regulations and carbon dioxide emission allowance standards to curb climate change caused by global warming worldwide. Accordingly, research and manufacturing on electric vehicles that do not emit pollutants during actual driving on the road are being conducted. Several automobile companies are producing and testing electric vehicles to commercialize them, but it takes a lot of manpower and time to test and evaluate mass-produced electric vehicles with driving mileage of more than 300km on a per-charge. Therefore, in order to reduce this, a simulation model was developed in this study. This study used vehicle information and MCT speed profile of small electric vehicle as basic data. It was developed by applying Simulink, which models the system in a block diagram method using MATLAB software. Based on the vehicle dynamics, the simulation model consisted of major components of electric vehicles such as motor, battery, wheel/tire, brake, and acceleration. Through the development model, the amount of change in battery SOC and the mileage during driving were calculated. For verification, battery SOC data and vehicle speed data were compared and analyzed using CAN communication during the chassis dynamometer test. In addition, the reliability of the simulation model was confirmed through an analysis of the correlation between the result data and the data acquired through CAN communication.