• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 춘계학술대회논문집A
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• pp.143-147
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• 2000

This describes thermal crack creation process in automotive disks. Thermal cracks have been serious defects which induced disastrous accidents during traveling. The thermal cracks must be regularly eye-inspected. The cracks have been experimentally analysed; but they were not reported by analytic means yet. This paper proposed thermal crack creation process by a computer simulation which enlightened how to investigate thermal crack by cheap means. We explained the disk thermal crack creation and calculated stress intensity factor of an assumed surface crack in an automotive disk.

• 센서학회지
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• 제26권1호
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• pp.39-43
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• 2017

Development of vision system as a nondestructive evaluation system can be very useful in screening the defective mechanical parts before they are assembled into the final product. Since the tens of thousands of the mechanical parts are used in an automobile carefully inspecting the quality of the mechanical parts is very important to maximize the performance of the automobile. To sort out the defective mechanical parts before they are assembled, auto parts fabrication companies employ various inspection systems. Nondestructive evaluation systems are getting rapidly popular among various inspection systems. In this study, we have developed a vision system to inspect the inside of the brake caliper, a part that is used to compose a brake which is the most important to the safety of the drivers and the passengers. In a brake caliper, a piston is pushed against the brake disk by oil pressure, causing a friction to damp the rotation of the wheel. Inside the caliper, a groove is positioned to adopt an oil seal to prevent the oil leaks. Inspecting the groove with our vision system, we could examine the existence of the contaminants which are normally the residual tiny pieces from the machining process. We used a high resolution GigE camera, 360 degree lens to look in the inside view of the caliper at once, and a special illumination system in this vision system. We used the edge detection technique to successfully detect the contaminants which were in the form of small metal chips. Labview graphical program was used to process the digital data from the camera and to display the vision and the statistics of the contaminants. We were very successful in detecting the contaminants from the various size calipers. We think we are ready to employ this vision system to the caliper production factories.

• 한국융합학회논문지
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• 제11권5호
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• pp.139-144
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• 2020

본 연구에서는 드럼자체와 브레이크에 대한 시뮬레이션 해석을 하였으며 열해석 결과와 구조 해석을 통한 내구성을 고찰하여 그 해석 결과를 얻었다. 브레이크 실린더로 인하여 힘을 받는 라이닝,라이닝의 확장으로 인하여 힘을 받는 드럼 내부, 축의 회전으로 인하여 힘을 받는 드럼에 대한 열응력 및 구조 해석을 통하여 어느 부분에 등가응력과 변형량이 큰지를 확인하였다. 본 연구 결과를 종합하여 브레이크 디스크설계에 응용한다면 열변형 방지 및 그 내구성을 증대시키는데 활용성이 클 것으로 사료된다. 본 연구 결과는 실제적으로 드럼 브레이크에서의 열응력에 견딜 수 있는 내구성 있는 설계에 유용하게 적용할 수 있다. 계절별 기차선로 이음새에서의 내구성 해석을 적용함으로서 본 연구 결과가 미적인 설계에 응용되는 융합 연구에 유리하다고 보여진다.

• Composites Research
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• 제16권4호
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• pp.22-28
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• 2003

본 연구는 자동차용 알루미늄 합금 디스크에 적용하기 위만 마찰재 제조에 관만 내용을 제시한 것이다. 최적 마찰재 조성을 확보하기 위하여 섬유, 결합재, 충진재, 마찰 성능 조정재 등으로 분류할 수 있는 각 원재료를 채택, 배합 설기에 의한 마찰재 시편을 제작하였으며 그 특성을 실제 차량 1/5 크기의 브레이크 다이나모미터를 이용하여 평가하였다. 마찰성능을 JASO C406 Pl에 준하여 실험만 결과 마찰계수가 0.35∼0.38. fade율이 18%였으며, 내 마모성은 JASO C427에 준하여 온도별 마모시험을 실시하였는데 시험 종료후 마찰재의 마로량이 1.6mm, 디스크 마모량이 0.08mm 수준인 우수한 배합 조성을 획득할 수 있었다. 시험 전$.$후의 마찰재와 알루미늄 합금 디스크의 표면상태는 주사전자현미경을 이용하여 관찰하였다.

• 전기학회논문지
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• 제63권12호
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• pp.1737-1741
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• 2014

The railway ECB(Eddy Current Brake) is used for high speed vehicle of railway like as TGV, ICE, JR-500 because it has stable braking force at high speed. But it is not effective at low speed and it is difficult to save energy due to the excitation of electro-magnet. Although ECB with permanent magnet is used for roller-coaster, it can not control the braking force without clutch. In this paper, the shield moving ECB with PM is proposed for application of railway vehicle. The angle of shield can be changed for various braking force. It changes the flux amount from PM, then the braking force will be reduced. The brake of 800W is simulated by using the software, "Ansoft Maxwell". The characteristics of braking will be shown by the shapes of magnet, disk and various speeds.

• 대한기계학회논문집A
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• 제28권5호
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• pp.517-523
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• 2004

Recently, wheel slip controllers with controlling the wheel slip directly has been studied using the brake-by-wire actuator. The wheel slip controller is able to control the braking force more accurately and can be adapted to various different vehicles more easily than the conventional ABS systems. The wheel slip controller requires the information about the tire braking force and road condition in order to achieve the control performance. In this paper, the tire braking forces are estimated considering the variation of the friction between brake pad and disk due to aging of the brake, moisture on the contact area or heating. In addition, the road friction coefficient is estimated without using tire models. The estimated performance of tire braking forces and the road friction coefficient is evaluated in simulations.

• 한국철도학회논문집
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• 제12권2호
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• pp.212-218
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• 2009

본 연구에서는 제동시 발생하는 마찰열에 의한 철도차량 디스크의 온도 및 열응력을 유한요소해석을 이용하여 분석하고 동일 차량 디스크의 피로강도를 비교 평가하였다. 해석결과 초기속도 90, 105, 120km/h에서의 제동조건에서 제동했을 경우 디스크 마찰면에서 최대 von-Mise 응력은 각각 42.4, 50.3, 57.1MPa로 90km/h에서 120km/h로 33.3% 증가시 응력은 약 35% 증가하였으며 1년간 서울-부산간의 1회 왕복시 14.6%의 손상율이 발생하는 것으로 평가되어 선형손상법칙을 적용시 수명이 6.85년으로 예상된다.

• International Journal of Automotive Technology
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• 제8권2호
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• pp.211-217
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• 2007

The wheel slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS (Anti-lock Brake System) systems. In realizing the wheel slip control systems, real-time information such as the tire braking force at each wheel is required. In addition, the optimal target slip values need to be determined depending on the braking objectives such as minimum braking distance and stability enhancement. In this paper, a robust wheel slip controller is developed based on the adaptive sliding mode control method and an optimal target slip assignment algorithm is proposed for maximizing the braking force. An adaptive law is formulated to estimate the braking force in real-time. The wheel slip controller is designed based on the Lyapunov stability theory considering the error bounds in estimating the braking force and the brake disk-pad friction coefficient. The target slip assignment algorithm searches for the optimal target slip value based on the estimated braking force. The performance of the proposed wheel slip control system is verified in HILS (Hardware-In-the-Loop Simulator) experiments and demonstrates the effectiveness of the wheel slip control in various road conditions.

• 대한기계학회논문집A
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• 제27권6호
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• pp.905-913
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• 2003

Generally, most of optimization have been performed with fixed sizes and variables. But, the optimum value considering tolerance of design variables and material properties, might be useless owing to exist in infeasible region. It is needed that the tolerance of design variables and material properties is considered for a real design problem. A deterministic optimal solution can be in the feasible region by performing robust optimization considering tolerance. In the paper, robust design is suggested to gain an optimum insensitive to variation of design variables and it is applied for optimization problem of caliper disc brakes for vehicles.

• Composites Research
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• 제15권2호
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• pp.24-31
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• 2002

본 논문에서는 탄소/탄소 브레이크 디스크의 시험 운용중에 키 슬롯부위의 하중지지부와 마찰재 사이에서 발생하는 크랙의 안정성에 대한 연구를 수행하였다. 이렇게 발생한 디스크 크랙의 안정성을 판별하기 위하여, 발생한 여러 가지 모양의 크랙에 대하여 충격을 고려한 반복하중실험 수행하였다. 또한 유한요소해석을 수행하여 크랙 팁(tip)의 음력집중현상과 진전가능성을 살펴보았다. 이와 같은 방법으로 디스크가 안정함을 확인하였다.