• Title/Summary/Keyword: Brake disk

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A Study of Comparison Test for Brake Disk Lining (KRRI-CARS) (제동디스크라이닝의 비교시험 연구(KRRI-CARS))

  • Hong Yong-Ki;Chung Jong-Duk;Kwon Sung-Tae;Wang Jing-Bo
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.363-368
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    • 2003
  • The Inter-laboratory comparison test which is demanded on the authorized test of ISO 17025 is the program to guarantee the reliability for test results of test organization. In order to apply to the field of railway, brake disk lining as one of the railway components has been selected and the comparison test is executed for the purpose of guaranteeing the reciprocal reliability for the test result of both organizations and enlarging the substantial technique exchange of both nations by the standard establishment with test procedures and test programs from now on.

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Brake Judder due to Disc Run-out (디스크 런아웃에 기인한 브레이크의 저더 진동)

  • Shin, Bum-Sik;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.223-228
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    • 2006
  • Brake judder of an automotive vehicle is defined as an abnormal vibration of low frequency during braking. Under the assumption that judder occurs due to disc run-out and is a resonance phenomenon with a specific parts of the automobile, computational simulations using SAMCEF software were performed in this paper. The results show that the stabilizer of the car is a possible part which makes the judder vibration due to resonance. And initial braking velocity, the magnitude of run-out, and the friction coefficient between disk and pad are the influential factors to the brake judder.

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Three-dimensional Simulation of Hot spots in Disk Brakes (디스크 브레이크의 적열점에 관한 3차원 시뮬레이션)

  • 이일권;조승현;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.06a
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    • pp.211-218
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    • 2000
  • Hot spot behaviors on the disk-pad contact surface during a braking operation have been analyzed for a ventilated disk brake using the finite element method. Hot spots which were studied using a coupled thermal-mechanical analysis technique are influenced by all of the mechanical, thermal, elastic and plastic processes that are involved in braking cycles, but their temperature gradients are most affected by rubbing speeds, braking forces, and design parameters between the disk and the pad. Undesirable hot spots that are generated by local thermoelastic instabilities are intended to be removed by optimized design parameters and material properties. In this study, a three-dimensional numerical method for the demonstration of hot spot behaviors has been applied to the rubbing surfaces between the disk and the pad.

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In-plane Stress Analysis of Rotating Composite Disks (복합재료 회전원판의 면내응력 해석)

  • Koo, Kyo-Nam
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.176-179
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    • 2005
  • Rotating annular disks are widely used in data storage devices such as CDs, DVDs(digital versatile disks), and HDs(hard disks) as well as in traditional industrial machines like sawing machines, turbines, brake disks. The exact stress distribution of rotating polar orthotropic disk is derived by solving directly the equilibrium equation instead of using stress function. Stress distributions for typical GFRP and CFRP disks are presented in addition to polycarbonate disk. The results show that the application of CFRP to rotating disk can increase the maximum allowable rotating speed but this may not be applicable to GFRP disk.

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A Study on Thermal Stress Analysis of Motorcycle Disk Brake (모터싸이클 브레이크 디스크의 열응력 해석에 관한 연구)

  • Ryu, Mi-Ra;Moon, Sung-Dong;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.308-314
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    • 2008
  • The thermal stress have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal stress of motorcycle break disk. For this, temperature of motorcycle break disk is measured using a disk-on-pad type friction tester with full factorial design containing above 4 elements. and the thermal stress analysis of it was carried out using with ANSYS workbench. From this study, the result was shown that the regression equation which have a trust rate of 95% for thermal stress presumption of motorcycle break disk with frictional factor was composed. It is possible to apply for another automobile parts.

A Study on the Clamping Force Estimation and Failsafe Control Algorithm Design of the Electronic Wedge Brake System (Electronic Wedge Brake 시스템의 클램핑력 추정 및 Failsafe 제어 알고리즘 설계에 관한 연구)

  • Chung, Seunghwan;Lee, Hyeongcheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.16-23
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    • 2016
  • The EWB(electronic wedge brake) is one in which the braking force is developed in a wedge and caliper system and applied to a disk and wedge mechanism. The advantage of the wedge structure is that it produces self-reinforcing effect and hence, utilizes minimal motor power, resulting in reduced gear and current. The extent of use of clamping force sensors and protection from failure of the EWB system directly depends on the level of vehicle mass production. This study investigated the mathematical equations, simulation modeling, and failsafe control algorithm for the clamping force sensor of the EWB and validated the simulations. As this EWB system modeling can be applied to motor inductance, resistance, screw inertia, stiffness, and wedge mass and angle, this study could improve the accuracy of simulation of the EWB. The simulation results demonstrated the braking force, motor speed, and current of the EWB system when the driver desired to the step and pulse the brake force inputs. Moreover, this paper demonstrated that the proposed failsafe control algorithm accurately detects faults in the clamping force sensor, if any.

Numerical Study on the Thermal Distortions of Ventilated Disk Brakes Due to Air Cooling Effects (벤틸레이티드 디스크 브레이크에서 공냉효과가 열변형 거동에 미치는 영향에 관한 수치적 연구)

  • 조승현;이일권;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.332-338
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    • 1999
  • A coupled thermal-mechanical analysis has been presented for the thermal distortions of the ventilated disk brakes during IS braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

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Wear Loss Presumption of Motorcycle Disk Brake Using Design of Experiment (실험계획법에 의한 이륜자동차 브레이크 디스크의 마멸량 예측)

  • Park, Gyu-Jung;Park, Heung-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.15-21
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    • 2007
  • The effect of manufacturing parameters on friction characteristics of motorcycle break system was studied using a disk-on-pad type friction tester. Such parameters conditions have an effect on the frictional factor such as number of ventilated disk hole, applied load, sliding speed, and sliding distance. However, it is difficult to know the mutual relation of these factors. In this study, the friction characteristics using design of experiment containing 4 elements were investigated for an optimal condition for the best motorcycle break system employing regression analysis method. From this study, the result was shown that the applied load in frictional factors was the most important, next to sliding speed, number of ventilated disk hole.

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