• Title/Summary/Keyword: Brake capability

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Process Evaluation for Reliability Insurance: An Industrial Case Study

  • Hong, Yeon-Woong
    • Journal of the Korean Data and Information Science Society
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    • v.16 no.2
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    • pp.401-410
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    • 2005
  • In this paper, we calculate the premium rate of reliability insurance policy for brake pads for automobiles using real failure data obtained from use-condition. We try process capability analysis for the manufacturing process of brake-system. We describe the performance factors which have an effect on failure characteristics of brake pads. We also obtain the maximum likelihood estimates of shape and scale parameters of the fitted Weibull distribution for brake pads.

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The Study of the Development of Inertia Braking System for the Trailer and the Testing Evaluation (관성제동장치 장착 트레일러의 제동성능에 관한 연구)

  • Kim, Soon-Yeong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.6
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    • pp.114-119
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    • 2007
  • Because the small trailers do not have the main brake system, it is difficult to gain the effective braking performance of the trailers while driving them. Especially it is very hard to brake them on the slope road condition. So we have technically developed Inertia Braking System for the military trailers which have not main braking system. Inertia Braking System is designed to be activated by the inertia force of trailer. It consists of the brake rod, damping cylinder, hand brake lever and brake cables. We have tested the trailer's braking performance. As a result, we have showed that the trailer's braking performance of the trailer equipped with Inertia Braking System, the road driving performance and the braking safety capability are improved dramatically. And we hope that it is rare to happen the accident while driving.

Simulation Analysis on Flexible Multibody Dynamics of Drum Brake System of a Vehicle

  • Liu, Yi;Hu, Wen-Zhuan
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.125-130
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    • 2015
  • Using flexible multibody system dynamic method, the rigid-flexible coupling multibody dynamic analysis model of the drum brake system was developed, and the kinematic and dynamic simulation of the system was processed as its object of study. Simulations show that the friction will increase with the dynamic friction coefficient, but high dynamic friction coefficient will cause the abnormal vibration and worsen the stability of the brake system, even the stability of the whole automobile. The modeling of flexible multi-body can effectively analyze and solve complex three-dimensional dynamic subjects of brake system and evaluate brake capability. Further research and study on this basis will result in a convenient and effective solution that can be much helpful to study, design and development of the brake system.

Dynamic Analysis and Experimental Verification of Brake Judder considering Quality (품질을 고려한 브레이크 저더의 동역학 해석 및 시험 검증)

  • 김효식;임홍재
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.365-370
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    • 2003
  • The problem of brake judder is typically caused by quality defects in manufacturing. This quality problem, however, can't be controlled deterministically and requires analyses and designs considering uncertainties. This paper presents a method for dynamic analysis of a brake judder considering uncertainties. Firstly, quality defects, which come from the uncertainties, are determined by examination of symptoms of the brake judder quality problem. Effective quality defects are selected by investigation of process capability and comparison of sensitivity of each quality defects and noise levels of the effective quality defects are determined. Secondly, flexible multibody dynamic analysis and finite element analysis according to the proposed method are carried out. Finally, The analysis results are compared with the test results with noise levels of the effective quality defects.

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A study on the production process and wear life distributions of brake pads for passenger cars (승용차용 브레이크 패드의 공정분석 및 수명분포 탐색)

  • Woong, Hong-Yeon
    • Journal of the Korean Data and Information Science Society
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    • v.20 no.3
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    • pp.485-492
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    • 2009
  • In this paper, we studied process capability analysis for brake-pad manufacturing system and considered Weibull, normal and logistic distributions for density estimation of wear life of brake pads for a passenger car with a real data. These three distributions are seem to work well. Estimated percentiles of brake pads can be used to evaluate the design criteria and customers' need for brake pads.

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Characteristic Analysis of Permanent-Magnet Linear Eddy-Current Brake System According to Magnetization Pattern (자화패턴에 따른 영구자석 직선형 와전류 제동장치의 특성 해석)

  • 이성호;조한욱;장석명
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.9
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    • pp.427-433
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    • 2003
  • Permanent magnet movers with three different magnetization patterns were applied to a linear eddy current braking system. By using a two-dimensional analytical technique, this paper deals with the comparison of the design guidelines, magnetic field, required magnet volume, and force capability for three types of linear brakes. The analytical results are also verified by finite element analyses.

An Improvement Study on Brake System for KUH-1 (한국형 기동헬기의 제동장치 개선에 관한 연구)

  • Choi, Jae Hyung;Lim, Hyun-Gyu;Yoon, Jong Jin;Kang, Deuk Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.4
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    • pp.292-299
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    • 2017
  • The KUH-1's Wheel Brake Assembly which is Brake System is an essential component to perform flight mission for pilot. It has function of taxing, differential braking and parking to sustain landing capability. However, the skid and abrasion of tire were occurred in mass-produce operation. Also, if it is occurred on the ground, the flight can not be performed. In this case, the defect is a major cause of the decrease in the operation rate of aircraft. In this paper, the cause of the defect in flight was identified and the failure process was organized. Also, it describes design improvements which was derived from troubleshooting and suggests verification results of flight test.

An Effective Utilization of Regenerative Power According to the Output Voltage of Substations in the DC Electric Railways (직류전기철도 시스템에 있어서의 변전소 송출전압에 따른 회생전력유효이용)

  • Kim, Yang-Mo
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.39 no.2
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    • pp.149-156
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    • 1990
  • In DC electric railway systems, the feeding currrnt is not permitted to flow backward in almost all the substations and the pantograph voltages at the regenerating cars rise extremely by the voltage drop of the resistance of the feeder line. In order to prevent the overrise of the pantograph voltage in power regenerating cars, the squeezing circuits for the regenerative current are equipped and this leads to double losses, which are an extra worn-out of the brake-shoes and an ineffective use of regenerative power. In this study, the insertion of resistors in the feeder line system is proposed as a possible method for the effective utilization of the regenerative power in the electric railways. Also it is investigated how the output voltages of substations affect the effective use of regenertive capability. The investigation results show that the energy savings and the reduction of the worn-out of the brake-shoe can be achieved at the same time by the insertion of resistors in the feeder line system.

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A Study on Prevention of Secondary Collision considering Failure of Brake Actuator (제동 액츄에이터 손상을 고려한 2차 충돌 예방에 관한 연구)

  • Yang, Heecheol;Kim, Dooyong;Kang, Taewan;Soh, Minwoo;Kwon, Jaejoon;Park, Kihong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.5
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    • pp.553-563
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    • 2015
  • Reportedly the fatality rate from secondary collision is six times higher than the average fatality rate from all traffic accidents. So prevention of the secondary collision is attracting significant attention from automotive industries. However, the secondary collision prevention systems that have been developed are not considering possibility of brake actuator failure that can occur by the impact during the initial collision. In this paper, a new system has been developed that could prevent secondary collision even in case of brake actuator failure by taking advantage of still operating actuators. In this system, a steering control is performed for maintaining a lane by using linear quadratic regulator. Additionally, the system attempts differential brake control with the remaining braking capability to stop the vehicle in the shortest distance. Through simulation in various collision scenarios, the system has demonstrated significant potential of preventing secondary collision that could otherwise have resulted in severe fatality.

Manufacturing and Performance Test for Bogie System of Urban Maglev (도시형 자기부상열차의 주행장치시스템 제작 및 성능 시험)

  • Yu, Young-Don;Lee, Nam-Jin;Kang, Kwang-Ho;Lee, Won-Sang;Han, Hyung-Suk
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.590-596
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    • 2010
  • Maglev vehicles levitated and propelled by electromagnet as non-contact between vehicle and guide rail is environmentally friendly transport system which have many advantages like ride comfort and guide way construction costs. As a goal of commercial operation at Incheon International Airport in 2012, development of vehicle is underway and proto-vehicle is test running at KIMM. The maglev bogie system of proto-vehicle, like railway vehicle, has functions to support weight of vehicle, transfer force of brake and propulsion and improve ride comfort through insulation of vibration and improve curve negotiation capability. The main components of a bogie are two modules consisted of electromagnetic, frame and linear motor, two tie beams to connect two modules and steering system to improve curve negotiation capability. The purpose of this paper is to describe general specification, structure, manufacturing process, performance testing, ride comfort of proto-vehicle and bogie system.

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