• Title/Summary/Keyword: Boundary Friction

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Frictional and Fatigue Characteristics of Journal Bearings by Ultrasonic Nanocrystal Surface Modification (UNSM) (초음파나노표면개질기술을 이용한 저널베어링 마찰 및 피로특성 연구)

  • Choi, Gab-Su;Darisuren, Shirmendagva;Lee, Seung-Chul;Kim, Jun-Hyong;Amanov, Auezhan;Pyun, Young-Sik
    • Tribology and Lubricants
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    • v.31 no.1
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    • pp.1-5
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    • 2015
  • In this study, we apply an ultrasonic nanocrystal surface modification (UNSM) technique to radial journal bearings (JBs) and disks made of SUJ2 and SCM440, respectively. We investigate frictional properties of untreated and UNSM-treated specimens using a ball-on-disk tester. We construct the Stribeck curve at the boundary, under mixed and full hydrodynamic lubrication conditions for the specimens using friction data obtained from JB tests. The friction at the boundary lubrication condition and the transition period to mixed lubrication condition on the UNSM-treated specimens is reduced, which improves the service life of JBs. The major effects of this reduction in the three lubrication regimes can be explained in the terms of improved mechanical properties and the presence of micro dimples. Moreover, we estimate the friction and fatigue properties of SCM440 specimens using a ball-on-disk specimen under dry and oil-lubricated conditions. Friction test results reveal that the UNSM-treated specimens show lower friction coefficient than the untreated specimens under both dry and oil-lubricated conditions. We evaluate the fatigue properties of SCM440 specimens by calculating the Hertzian stress with respect to the failure cycles. Fatigue tests results also reveal that the UNSM-treated specimens possess a longer fatigue life than the untreated specimens. The improved properties are effective in increasing the energy efficiency of bearings.

Friction, Wear and Scuffing Life of Piston Rings With Several Coating for Low Friction Diesel Enging (다양한 박막을 증착한 디젤 엔진용 피스톤링과 실린더 블록의 마찰 마멸 및 스커핑 수명 평가)

  • Ahn, Tae-Sik;Cho, Dae-Hyun;Oh, Chung-Soon;Lee, Young-Ze
    • Tribology and Lubricants
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    • v.23 no.4
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    • pp.170-174
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    • 2007
  • Wear and scuffing tests were conducted using friction and wear measurement of piston rings and cylinder blocks in low friction diesel engine. The frictional forces, wear amounts and cycles to scuffing in boundary lubricated sliding condition were measured using the reciprocating wear tester. The cylinder blocks were used as reciprocating specimens, and the piston rings with several coatings were used as fixed pin. Several coatings were used such as DLC, TiN, Cr-ceramic and TiAlN in order to improve the tribological characteristics. From the tests wear volume of piston ring surfaces applied various coatings were compared. During the tests coefficients of friction were monitored. Test results showed that DLC coatings showed good tribological properties. TiN and Cr-ceramic coated rings showed good wear resistance properties but produced high friction.

Deformation characteristics at the contact boundary in cylinder compression process (원기둥 압축 공정에서 접촉 경계면의 변형 특성)

  • Min, Kyung-Ho;Ko, Byung-Du;Lee, Ha-Seong
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.30-36
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    • 2014
  • In this study, surface deformation patterns have been investigated by the rigid-plastic finite element method for friction factor test in solid cylinder compression process. AA1100 and AA6063 aluminum alloys, which show different work hardening characteristics respectively, have been adopted as model materials used for analysis. The main objective of this study is to provide the deformation mechanics in detail in solid cylinder compression process, especially at the die/workpiece interface that is closely related with the frictional conditions. For this reason, solid cylinder compression process has been numerically analyzed. The surface flow patterns at the contact boundary have been analyzed in terms of surface expansion, surface expansion velocity, pressure distributions exerted on the die surface along the die surface. By defining bulge factor, barreling phenomenon also have been examined with calibration curves to verify their effects on the surface flow pattern that is important for evaluating the frictional condition at the interface.

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Does the Sailfish Skin Reduce the Skin Friction Like the Shark Skin? (돛새치 피부는 상어 피부처럼 마찰저항을 줄일 수 있을까?)

  • SaGong, Woong;Kim, Chul-Kyu;Choi, Sang-Ho;Jeon, Woo-Pyung;Choi, Hae-Cheon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.101-104
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    • 2008
  • The sailfish is the fastest sea animal, reaching its maximum speed of 110km/h. On its skin, a number of V-shaped protrusions pointing downstream exist. Thus, in the present study, the possibility of reducing the skin friction using its shape is investigated in a turbulent boundary layer. We perform a parametric study by varying the height and width of the protrusion, the spanwise and streamwise spacings between adjacent ones, and their overall distribution pattern, respectively. Each protrusion induces a pair of streamwsie vortices, producing low and high shear stresses at its center and side locations, respectively. These vortices also interact with those induced from adjacent protrusions. As a result, the drag is either increased or unchanged for all the cases considered. In some cases, the skin friction itself is reduced but total drag including the form drag on the protrusions is larger than that of a smooth surface. Since the shape of present protrusions is similar to that used by Sirovich and Karlsson [Nature 388, 753 (1997)] where V-shaped protrusions pointing upstream were considered, we perform another set of experiments following their study. However, we do not obtain any drag reduction even with random distribution of those V-shaped protrusion.

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Measurement of Wall Shear Stress in Transitional Boundary Layer on a Flat Plate Using Computational Preston Tube Method (CPM을 이용한 평판위 천이경계층에서 벽 마찰응력의 계측)

  • 전우평;강신형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.240-250
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    • 1995
  • A CPM (computational preston tube method) was developed to measure wall shear stress in a transitional boundary layer on a flat plate using Preston tubes. Correlation for the displacement factor of Preston tubes was improved for a CPM to be used in the transitional boundary layer. The distribution of skin-friction coefficient was reasonably predicted in the uniform free stream of 3.1% turbulence intensity. Reasonable and accurate estimation of displacement factor of Preston tubes was found to be of crucial importance for the CPM, especially in the laminar boundary layer. The mean velocity profiles of the boundary layer on the plate were also measured and presented.

Determination of Urban Surface Aerodynamic Characteristics Using Marquardt Method

  • Zhang, Ning;Jiang, Weimei;Gao, Zhiqiu;Hu, Fei;Peng, Zhen
    • Wind and Structures
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    • v.12 no.3
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    • pp.281-283
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    • 2009
  • Marquardt method is used to estimate the aerodynamic parameters in urban area of Beijing City, China, including displacement length (d), roughness length ($z_0$) and friction velocity (u*) and drag coefficient. The surface drag coefficient defined as the ratio between friction velocity and mean wind speed is 0.125 in our research, which is close to typical urban area value. The averaged d and $z_0$ are 1.2 m and 7.6 m. d and $z_0$ change with direction because of the surface heterogeneity over urban surface and reach their maximum values at S-SW sector, this tendency agrees with the surface rough element distribution around the observation tower.

A Study on the Plane Couette Flow Using Micropolar Fluid Theory

  • Kim, Youn-Jea;Kim, Tae-An
    • Journal of Mechanical Science and Technology
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    • v.18 no.3
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    • pp.491-498
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    • 2004
  • An analysis of the plane Couette flow between two parallel plates of a viscous, incompressible, micropolar fluid is presented. Especially, the effects of non-zero values of the micro-gyration boundary condition coefficient and pressure gradient on the flow fields are studied. Numerical results show that the micro polar parameter was found to have much more of an impact on the flow behaviors. It is also observed that the micro-gyration boundary condition coefficient influenced on the coefficients of skin friction and couple stress due to its different effect on the surface stress.

Wave Friction Factor far Rough Turbulent Flow (전난류에서의 파마찰계수)

  • 유동훈
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.5 no.2
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    • pp.51-57
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    • 1993
  • It is often assumed that the wave velocity at the bottom given by potential wave theory il the same as the wave velocity at the top of the turbulent boundary layer. This assumption is found to be the major cause of the error detected by recent elaborate theories and numerical models for the description of velocity profile near the sea bottom. A relationship is suggested between the potential velocity and the real boundary velocity. Based on this relation, the existing theories of Jonsson (1967) and Fredsoe (1984) are refined for the estimation of wave friction factor, and the computation results of the modified theories are favourably compared with the published laboratory results.

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Analysis of Response of Floating Ring for High Pressure Floating Ring Seal in Turbo Pump (고압 터보 펌프 후로팅 링 실의 후로팅 링 거동 해석)

  • Ha, Tae-Woong
    • Tribology and Lubricants
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    • v.21 no.3
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    • pp.122-129
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    • 2005
  • The floating ring seal has the ability of minimizing clearance without rubbing phenomenon. However, the seal ring can be unstable due to extremely high lock-up eccentricity ratio arisen from the poor design of height and surface finish of the ring. The exact prediction of the lock-up position of the floating ring is necessary to design the floating ring properly. The governing equations are developed and solved numerically. The test facility for the measurement of the boundary-lubrication-friction coefficient of the ring‘s surface has been established. Based on the results of analysis, the geometric conditions of the floating ring seal are suggested for operating at a low lock-up eccentricity ratio.

An Experimental Study on the Effect of Contaminated Lubricants on Wear Characteristics (오염된 윤활유가 마멸특성에 미치는 영향에 관한 실험적 연구)

  • Kim, Hae-Won;Hong, Jae-Hak
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.113-123
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    • 1990
  • To study deleterious effects of contaminants contained in lubricating systems, the effects of fine alumina particle concentration and size on the critical failure load, friction and wear characteristic were examined on boundary lubrication condition using the four ball machine. The following conclusions are deduced: The abrasive is found to cause a transition from mild wear to severe wear at less severe conditions than with clean oil. In mild wear region the friction and wear increase with particle size and concentration, but in severe wear region do not exhibit any definite trend. In relation to film thinckness there is a threshold of particle size beyond which the failure load no longer decreases with particle size.

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