• 제목/요약/키워드: Bonded Materials

검색결과 954건 처리시간 0.027초

유리질 결합 공구의 미세구조 (Microstructure of Vitreous Bonded Grinding Wheel)

  • 양진
    • 한국재료학회지
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    • 제9권2호
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    • pp.111-116
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    • 1999
  • The microstructure of vitreous bonded abrasives, which are used as the essential materials in the precise grinding, was investigated theoretically using two particle model. In this paper, a general equation applicable for a case in which there is a gap between abrasive grits is suggested. As a result, it was known that both the volume ratio of grit to glassy bond(V\ulcorner/V\ulcorner) and porosity(V\ulcorner) are the function of $\alpha$(the ratio of distance between grit to diameter of grit) and $\theta$(the angle from the center of pore to that of grit). Because the value $\alpha$ and $\theta$ can be get easily by using these suggested equations, the microstructure could be explained quantitatively. Also the raised error with the increasing amount of bond was modified by the simple assumption. As a result, in that case, both V\ulcorner/V\ulcorner and V\ulcorner were known to be the function of $\alpha$ and $\theta$(the ratio diameter of pore to that of grit).

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유사등방성과 이방성 이종재료 내의 V-노치 균열에 대한 응력특이성에 관한 연구 (A Study on Stress Singularities for V-notched Cracks in Pseudo-isotropic and Anisotropic Dissimilar Materials)

  • 조상봉;김진광
    • 한국정밀공학회지
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    • 제16권10호
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    • pp.152-163
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    • 1999
  • The problem of eigenvalue and eigenvector for v-notched cracks in pseudo-isotropic and anisotropic dissimilar materials was obtained to discuss stress singularities from traction free boundary and perfect bonded interface conditions assuming like the form of complex stress function for v-notched cracks in an isotropic material. Eigenvalues were solved by a commercial numerical program, MATHEMATICA. The relation between wedged angle and material property for eigenvalue, ${\lambda}$ indicating stress singularities of v-notched cracks in pseudo-isotropic and anisotropic dissimilar materials was examined.

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Characterization of Pore Structures for Porous Sintered Reaction-Bonded Silicon Nitrides with Varied Pore-Former Content

  • Park, Young-Jo;Song, In-Hyuck;Kim, Hai-Doo
    • 한국세라믹학회지
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    • 제45권11호
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    • pp.675-680
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    • 2008
  • The effect of pore former content on both porosity and pore structure was investigated for porous sintered reaction-bonded silicon nitrides (SRBSNs). A spherical PMMA with $d_{50}=8{\mu}m$ was employed as a pore-former. Its amount ranged from 0 to 30 part. Porous SRBSNs were fabricated by post-sintering at various temperatures where the porosity was controlled at $12{\sim}52%$. The strong tendency of increasing porosity with PMMA content and decreasing porosity with sintering temperature was observed. Measured pore-channel diameter increased $(0.3{\rightarrow}1.1{\mu}m)$ with both PMMA content and sintering temperature.

Numerical analysis of the behaviour of repaired surface cracks with bonded composite patch

  • Merzoug, Mohamed;Boulenouar, Abdelkader;Benguediab, Mohamed
    • Steel and Composite Structures
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    • 제25권2호
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    • pp.209-216
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    • 2017
  • In this paper, the analysis of the behavior of surface cracks in finite-thickness plates repaired with a Boron/Epoxy composite patch is investigated using three-dimensional finite element methods. The stress intensity factor at the crack-front was used as the fracture criteria. Using the Ansys Parametric Design Language (APDL), the stress intensities at the internal and external positions of repaired surface crack were compared. The effects of the mechanical and geometrical properties of the adhesive layer and the composite patch on the variation of the stress intensity factor at the crack-front were examined.

냉간압연접합법에 의해 제조된 AA1050/AA6061/AA1050 층상 복합판재의 미세조직 및 기계적 성질 (Microstructure and Mechanical Properties of AA1050/AA6061/AA1050 Complex Sheet Fabricated by Roll Bonding Process)

  • 안무종;유효상;이성희
    • 한국재료학회지
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    • 제26권7호
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    • pp.388-392
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    • 2016
  • A cold roll-bonding process was applied to fabricate an AA1050/AA6061/AA1050 laminate complex sheet. Two AA1050 and one AA6061 sheets of 2 mm thickness, 40 mm width and 300 mm length were stacked up after surface treatment that included degreasing and wire brushing; material was then reduced to a thickness of 3 mm by one-pass cold rolling. The laminate sheet bonded by the rolling was further reduced to 1.2 mm in thickness by conventional rolling. The rolling was performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 210 mm. The rolling speed was 5.0 m/sec. The AA1050/AA6061/AA1050 laminate complex sheet fabricated by roll bonding was then hardened by natural aging T4) and artificial aging (T6) treatments. The microstructures of the as-roll bonded and the age hardened Al complex sheets were revealed by optical microscope observation; the mechanical properties were investigated by tensile testing and hardness testing. The strength of the as-roll bonded complex sheet was found to increase by 2.9 times compared to that value of the starting material. In addition, the hardness of the complex sheets increased with cold rolling for AA1050 and age-hardening treatment for AA6061, respectively. After heat treatment, both AA1050 and AA6061 showed typical recrystallization structures in which the grains were equiaxed; however, the grain size was smaller in AA6061 than in AA1050.

고온 오븐 접합을 적용한 PEEK, PEI 기반 CF/PEKK 복합재의 접착 강도 및 계면 특성 평가 (Adhesive Strength and Interface Characterization of CF/PEKK Composites with PEEK, PEI Adhesives Using High Temperature oven Welding Process)

  • 박성재;이교문;박수정;김윤해
    • Composites Research
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    • 제35권2호
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    • pp.86-92
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    • 2022
  • 본 연구에서는 접착제를 구성하는 분자 결합 구조의 차이가 열가소성 복합재의 계면 특성에 미치는 영향을 판단하기 위해 진행되었다. 고온 오븐 접합 공정을 이용하여 carbonfiber/polyetherketoneketone(CF/PEKK) 열가소성 복합재료를 융합 접합, polyetheretherketone(PEEK), polyetherimide(PEI) 접착제 접합하였다. 그리고 lap 전단 강도 시험과 디지털 광학 현미경과 주사 전자 현미경을 이용한 파단면 분석, FTIR 분석을 수행하였다. 그 결과, 접착제 접합은 CF/PEKK와 접착제를 구성하는 주요 결합기인 에테르기, 케톤기, 이미드기의 결합이 증가한 인터페이즈를 형성하여 접착 강도를 강화시켰다. 그리고, 에테르기와 케톤기를 더 많이 함유한 PEEK를 사용하는 것이 더 강한 결합력을 갖는 인터페이즈를 형성하여, 복합재의 접착 강도를 향상시켰다.

복합소재 프리스트레스트 콘크리트보의 비선형 휨 모델링 (Nonlinear Flexural Modeling of Prestressed Concrete Beams with Composite Materials)

  • 김민경;이차돈
    • 콘크리트학회지
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    • 제10권6호
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    • pp.269-280
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    • 1998
  • 최근에 섬유보강 콘크리트와 섬유보강 플라스틱과 같은 복합소재를 기존의 구조부재와 연루하여 적용하고자하는 연구가 많이 진행되고 있다. 이러한 첨단 복합소재를 적절히 사용하기 위해서는 이들 소재를 구조물 또는 그 일부에 적용할 시에 저항 메카니즘과 파괴양상에 대한 이해가 요구된다. 본 연구에서는 특별히 단면이 시멘트 복합소재를 층으로 갖거나 FRP 텐던 등으로 보강된 Bonded 및 Unbonded 프리스트레스트 콘크리트보의 비선형 휨거동을 예측할 수 있는 이론모델을 개발하고자 하였다. 본 모델은 한 개의단면으로 해석하는 Couple Method와 여러 개의 적층으로 나눈 Layered Method의 중간적인 모델이라고 할 수 있는 블록개념(Block Concept)이 적용되었다. 주어진 하중에 대한 처짐을 구하기 위하여 N개의 축력에대한 평형조건과 N개의 휨에 대한 평형조건을 이용하여 보 전체의 2N 개의 변수를 구하였다. 본 모델은 여러 형태로 배근된 Bonded 그리고 Unbonded 프리스트레스트 콘크리트보의 휨 거동을 성공적으로 예측하였다.또한 취성적인 FRP 텐던이 파괴됨에 따른 보의 갑작스런 하중저하 이후의 점진적인 내력증가도 성공적으로 모사하였다. 이는취성적인 FRP텐던으로 보강된 프리스트레스트 보의 전반적인 하중-처짐을 추적하는데 유용하다.

접착이음 보강판의 피로거동해석 (Analysis of Fatigue Crack Growth Behavior in the Stiffened Panels with Bonded Symmetric Stiffener)

  • 이환우;강선규
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.168-172
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    • 2000
  • The stiffened panel is representative of a large portion of aircraft construction and therefore has much practical importance. In this paper, the influence of various shape parameters on the stress intensity factors and the fatigue crack growth in the panels with bonded composite stiffeners are studied experimentally. Results are presented as crack growth rates for various values of crack lengths, stiffness ratios, and stiffening Materials.

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광섬유센서를 이용한 복합재 패치수리된 알루미늄판의 균열관찰 (FATIGUE CRACK GROWTH MONITORING OF CRACKED ALUMINUM PLATE REPAIRED WITH COMPOSITE PATCH USING EMBEDDED OPTICAL FIBER SENSORS)

  • 서대철;이정주;김상훈
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.250-253
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    • 2001
  • Recently, based on the smart structure concept, optical fiber sensors have been increasingly applied to monitor the various engineering and civil structural components. Repairs based on adhesively bonded fiber reinforce composite patches are more structurally efficient and much less damaging to the parent structure than standard repairs based on mechanically fastened metallic patches. As a result of the high reinforcing efficiency of bonded patches fatigue cracks can be successfully repaired. However, when such repairs are applied to primary structures, it is needed to demonstrate that its loss can be immediately detected. This approach is based on the "smart patch" concept in which the patch system monitors its own health. The objective of this study is to evaluate the potentiality of application of transmission-type extrinsic Fabry-Perot optical fiber sensor (TEFPI) to the monitoring of crack growth behavior of composite patch repaired structures. The sensing system of TEFPI and the data reduction principle for the detection of crack detection are presented. Finally, experimental results from the tests of center-cracked-tension aluminum specimens repaired with bonded composite patch is presented and discussed.

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