• Title/Summary/Keyword: Boiler tube

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Recent Developments in High-Flux Heat Transfer Tubes (最近의 高性能傳熱管의 開發)

  • 서정윤
    • Journal of the KSME
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    • v.18 no.3
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    • pp.18-24
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    • 1978
  • 열고환기에는 boiler와 같이 다량의 열 energy를 취급하는 것을 비롯하여 가정용 냉장고, 냉방기 기와 같이 비교적 적은 양의 열 energy를 취급하는것, 가종 고온 gas-gas 열교환기, 초전도송전 등의 초저온기기에 부속되는 저온열교환기 혹은 배열회수, 태양열이용을 위한 장치에 포함되는 열교환기등이 있으며, 그 종류와 내용에 있어서 다양하다. 따라서 새 형식의 열교환기 혹은 우수 한 전열특성을 갖는 표면, 형상을 갖는 전열관의 연구, 개발은 한층더 절실하게 요망된다. 최근주 목을 받고 있는 열교환기용전열관중에는 관축방향을 따라 표면을 파상으로 가공한 것(corrugate 식)과 축과 평형이 되게 만든 좁은 흠을 갖는 관(fluted tube)등이 있는데 이들에 있어서는 다같 이 표면의 요철에 의한 면부근의 난동을 촉진시켜서 우수한 대류열전달의 특성을 갖도록 하고 있다. 한편 응축과 비등등의 상변화를 동반하는 열전달에 대해서는 세구, 기공질금속층, 세공등을 갖는 면에 관해서 새로운 관심이 집중되고 있다. 이 후자의 전열면은 유축열전달에서는 평활면보 다 약10배의 높은 열전달율을 가지며 불등열전달에서는 벽면과 액의 온도차는 평활면의 경우보다 약1/5의 값을 갖는다. 동시에 한계열유속은 5활이상으로 증가시킬 수 있음이 알려져 있다. 따라서 본론에서는 후자의 전열면중에서 최근에 알려진 비약적으로 높은 전열성능을 갖는 전열면에 관해 서 소개하기로 한다.

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MICOWAVE PLASMA BURNER

  • Hong, Yong-Cheol;Shin, Dong-Hun;Lee, Sang-Ju;Jeon, Hyung-Won;Lho, Taihyeop;Lee, Bong-Ju
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.95-95
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    • 2010
  • An apparatus for generating flames and more particularly the microwave plasma burner for generating high-temperature large-volume plasma flame was presented. The plasma burner was composed of micvrowave transmission lines, a field applicator, discharge tube, coal and gas supply systems, and a reactor. The plasma burner is operated by injecting coal powders into a 2.45 GHz microwave plasma torch and by mixing the resultant gaseous hydrogen and carbon compounds with plasma-forming gas. We in this work used air, oxygen, steam, and their mixtures as a discharge gas or oxidant gas. The microwave plasma torch can instantaneously vaporize and decompose the hydrogen and carbon containing fuels. It was observed that the flame volume of the burner was more than 50 times that of the torch plasma. The preliminary experiments were carried out by measuring the temperature profiles of flames along the radial and axial directions. We also investigated the characteristics for coal combustion and gasification by analyzing the byproducts from the exit of reactor. As expected, various byproducts such as hydrogen, carbon monoxide, carbon dioxide, hydrogen sulfide, etc. were detected. It is expected that such burner cab be applied to coal gasification, hydrocarbon reforming, industrial boiler of power plants, etc.

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Diagnosis of cracking in T23 welds for power plant application (보일러용 고강도 T23강의 용접부 손상 원인 분석)

  • Park, Ki-Duck;Ahn, Jong-Suk;Shin, Dong-Hyeok;Lee, Chang-Hee
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.61-61
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    • 2009
  • This paper has been performed in order to figure out the reason of failure in T23 weldments used for boiler tube at 550 $^{\circ}C$. Defects such as cracks and cavities occurred in CGHAZ (coarse grain heat-affected-zone) and multi pass of weld metal, and these crack propagated along grain boundary. Microstructure evolution such as grain growth and carbide precipitation was investigated by optical microscope (OM), transmission electron microscope(TEM). Moreover, Auger electron spectroscope (AES) was employed in order to examine segregation along the grain boundaries. There is significant difference in grain size and precipitation distribution in the region where cracking took place. In addition, sulfur segregation was observed. Based on the results of this investigation, it has been possible to establish that this type of cracks were consistent with reheat cracking and creep damage. Selection of optimal filler metal, heat input, and PWHT temperature is required for prevention in order to avoid this type of cracking.

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Study on the Embrittlement of the Mod. 9Cr-1Mo Steel Tempered at $550^{\circ}C$ (Mod. 9Cr-1Mo강에서의 $550^{\circ}C$ 부근에서 템퍼링시 발생하는 취성에 관한 연구)

  • Gu, Ji-Ho;Shin, Jong-Ho;Hur, Sung-Kang
    • Journal of the Korean Society for Heat Treatment
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    • v.23 no.3
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    • pp.156-162
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    • 2010
  • The modified 9Cr-1Mo steel (P91 steel) is very popular as a boiler tube material of the USC (Ultra-Supercritical) power plants. The steels were tempered in the temperature range of 400 to $650^{\circ}C$ and the mechanical tests, such as impact and hardness tersts were performed at the room temperature for the tempered steels. A drop in the impact value (embrittlement) and the hardeness increase were simultanously observed in the range of temperature between $475^{\circ}C$ and $600^{\circ}C$, particularly at $550^{\circ}C$. TEM observation shows the hardening was caused by $M_2C$, resulting in the embrittlement. And the maximum volume fraction of $M_3C$ was also observed at $550^{\circ}C$, Therefore, the embrittlement seems to be caused by both the $M_2C$ and $M_3C$.

A Study on the Heat Transfer Performances in Sintered Pipes (소결 코팅 파이프의 열전달 성능에 관한 연구)

  • Park, Ki-Ho;Lee, Ki-Woo;Kim, Seong-Il;Jeong, Dae-Heon
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.436-439
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    • 2008
  • This paper is to research the heat transfer performance of the sintered pipe. Recently, oil prices is to be 127 $ per barrel, we expect higher costs this summer. We promote alternative fuels, after oil and gasoline prices reached record highs. The governments have made efforts to avoid future crisis by continuing the move toward renewable energy and energy saving. In this paper, we have fabricated a sintered pipe, the heat transfer performance of sintered pipe is achieved experimentally. The pipe is copper tube of outer diameter of 15.88 mm, the length of the pipe is 800 mm. Based on the experimental results, it is shown the overall heat transfer coefficient of sintered pipe is increased as compared with that of a straight pipe, is equal as compared with that of a spiral pipe. The overall heat transfer coefficient was $0.075{\sim}0.09\;kW/^{\circ}C$

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A Heatmap-based Leakage Location Estimation Algorithm for Circulating Fluidized Bed Boiler Tube Using Acoustic Emission Sensors (음향방출 센서를 이용한 히트맵기반 순환유동층 보일러 튜브 누설 위치 추정 알고리즘)

  • Kim, Jaeyoung;Kim, Jong-Myon
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.51-52
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    • 2018
  • 화력발전용 순환유동층 보일러는 환경오염의 주요인인 질소산화물(NOx)과 황산화물(SOx)의 배출량이 적은 친환경 화력발전용 보일러로 화력발전 업계에서 각광받고 있는 추세이다. 그러나 순환유동층 보일러의 연료인 유동매체는 미분탄과 같이 작지만 단단한 고체이므로 유동매체의 타격으로 인해 워터월(waterwall) 튜브의 마모는 물론 누설까지 야기할 수 있다. 순환유동층 보일러 튜브에서 누설된 증기는 보일러 내부에 클링커(Clinker)를 발생시키고 이는 순환유동층 보일러 튜브 표면에 응고되어 열전도율을 감소시킬 뿐만 아니라 보일러 운전정지의 원인이 된다. 따라서 본 논문에서는 음향방출 센서를 이용하여 화력발전용 순환유동층 보일러 튜브의 누설 위치를 추정하는 방법을 제안한다. 제안 방법에서는 매질의 분자단위 이동에 의해 발생되는 탄성파를 감지할 수 있는 음향방출 센서를 이용하고, 보일러 워터월 튜브의 멤브레인 용접부와 비용접부(seamless)의 감쇠율을 고려한 위치별 센서 감도 추정 알고리즘을 통해 워터월 튜브의 위치별 진폭 크기를 히트맵으로 표현할 수 있다.

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A Study on the Flow Characteristics of Circular and Swirl Jets (원형 및 스월제트의 유동특성에 관한 연구)

  • Ko, Dong Guk;Yoon, Suck Ju
    • Journal of ILASS-Korea
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    • v.19 no.2
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    • pp.69-74
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    • 2014
  • The comparison of the flow characteristics between circular and swirl jets which were controlled by the spinner attachment inside the airtube were conducted in this study. Swirl jet means a flow in whirls by mixing the flow of axial and tangential direction. Swirl flow has been used for the improvement of the combustion efficiency in the combustor. This flow is controlled by the spinner which has several vanes inclined by certain angles to the axial direction. In this study, angle of vane $30^{\circ}$ and diameter ratio of outlet to inlet of the airtube 0.73 were made. These spec. should find on the general gun type burner built in the domestic small size boiler. As the flow characteristics, axial and tangential velocities were measured by using the 2-D hot-wire velocimeter system and analyzed statistically. And also this research conducted a practical experiment considering to the attached belongings likes as ignitor, nozzle etc. on the airtube of the gun type burner. As a result, swirl occurred at the occasion of beingness and flow region extended considerably toward the radial direction. But effect of swirl did not transmit to the downstream. And the complicated flow was appeared regardless of the existence of spinner because of the effect of belongings.

Study on Thermal Dewatering of Sludge Using the Parabolic Through Collector(PTC) Solar Collector (PTC태양열 집열기를 이용한 슬러지 열탈수 연구)

  • Lee, Jung-Eun
    • Journal of the Korean Solar Energy Society
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    • v.34 no.3
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    • pp.49-56
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    • 2014
  • A fiat-plate or vacuum tube solar collector have been mainly used for hot water supply of house because of some being difficult to get uniform energy density, so little applied into industrial field. This study is to apply the PTC(parabolic trough collector) solar collector into industrial field such as sludge dewatering system for energy reduction. The real scale system which composed of PTC Solar Collector and Thermal Dewatering (TDW) is established. PTC solar collector is designed to produce a hot water with $80^{\circ}C$ of temperature. And size of TDW is $630{\times}630mm$. Hot water produced from PTC solar collector is supplied into heating plate of TDW, and sludge like waterworks or wastewater is dewatered. PTC solar collector with $10m^2$ of area produce energy of average 5,618 kcal. As according to results from real scale performance, solar collector takes charge 94 % of the amount that TDW consume energy which is so large part if compare with boiler. It means that PTC solar collector is useful to apply industrial field under the condition of sufficient solar radiation. And it is analyzed that TDW by PTC solar collector has an economical validity.

Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2012 (설비공학 분야의 최근 연구 동향 : 2012년 학회지 논문에 대한 종합적 고찰)

  • Han, Hwataik;Lee, Dae-Young;Kim, Sa Ryang;Kim, Hyun-Jung;Choi, Jong Min;Park, Jun-Seok;Kim, Sumin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.6
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    • pp.346-361
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    • 2013
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2012. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. The conclusions are as follows : (1) The research works on thermal and fluid engineering have been reviewed as groups of fluid machinery, pipes and valves, fuel cells and power plants, ground-coupled heat pumps, and general heat and mass transfer systems. Research issues are mainly focused on new and renewable energy systems, such as fuel cells, ocean thermal energy conversion power plants, and ground-coupled heat pump systems. (2) Research works on the heat transfer area have been reviewed in the categories of heat transfer characteristics, pool boiling and condensing heat transfer, and industrial heat exchangers. Researches on heat transfer characteristics included the results for natural convection in a square enclosure with two hot circular cylinders, non-uniform grooved tube considering tube expansion, single-tube annular baffle system, broadcasting LED light with ion wind generator, mechanical property and microstructure of SA213 P92 boiler pipe steel, and flat plate using multiple tripping wires. In the area of pool boiling and condensing heat transfer, researches on the design of a micro-channel heat exchanger for a heat pump, numerical simulation of a heat pump evaporator considering the pressure drop in the distributor and capillary tubes, critical heat flux on a thermoexcel-E enhanced surface, and the performance of a fin-and-tube condenser with non-uniform air distribution and different tube types were actively carried out. In the area of industrial heat exchangers, researches on a plate heat exchanger type dehumidifier, fin-tube heat exchanger, an electric circuit transient analogy model in a vertical closed loop ground heat exchanger, heat transfer characteristics of a double skin window for plant factory, a regenerative heat exchanger depending on its porous structure, and various types of plate heat exchangers were performed. (3) In the field of refrigeration, various studies were executed to improve refrigeration system performance, and to evaluate the applicability of alternative refrigerants and new components. Various topics were presented in the area of refrigeration cycle. Research issues mainly focused on the enhancement of the system performance. In the alternative refrigerant area, studies on CO2, R32/R152a mixture, and R1234yf were performed. Studies on the design and performance analysis of various compressors and evaporator were executed. (4) In building mechanical system research fields, twenty-nine studies were conducted to achieve effective design of mechanical systems, and also to maximize the energy efficiency of buildings. The topics of the studies included heating and cooling, HVAC system, ventilation, renewable energy systems, and lighting systems in buildings. New designs and performance tests using numerical methods and experiments provide useful information and key data, which can improve the energy efficiency of buildings. (5) In the fields of the architectural environment, studies for various purposes, such as indoor environment, building energy, and renewable energy were performed. In particular, building energy-related researches and renewable energy systems have been mainly studied, reflecting interests in global climate change, and efforts to reduce building energy consumption by government and architectural specialists. In addition, many researches have been conducted regarding indoor environments.

Combustion Characteristics for Co-firing of Biomass (Walnut Shell) (바이오매스(호두껍질) 혼소에 대한 연소 특성에 관한 연구)

  • Kim, Jin-Ho;Lee, Byoung-Hwa;Sh, Lkhagvadorj;Kim, Sang-In;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.1
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    • pp.53-59
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    • 2015
  • Combustion characteristics for co-firing of biomass (Walnut Shell) as blending fuel in coal fired boiler have investigated using thermogravimetric analyser (TGA) and drop tube reactor (DTR). The results show that devolatilization and char combustion for WS occurs at lower temperature than those of existing coals and has lower activation energy value, which is resulting in higher reactivity. When the WS is blended with coal, TGA results show linear profiles depending on blending ratio for each fuel. However, DTR results exist the non-additive phenomena for blending of WS. As blending ratio of WS increase, the UBC decrease at BBR 5%, but the UBC rather increase from BBR 10% due to oxygen deficiency formed from rapid combustion of WS. This paper propose that fuel lean condition by oxygen rich lead to higher blending ratio of biomass by solving the oxygen deficiency condition.