• Title/Summary/Keyword: Boiler Plant

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The Study of Optimized Combustion Tuning for Fossil Power Plant (발전보일러의 최적연소조정에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.102-108
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for NOx controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2$, NOx and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective back-pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing NOx emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

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The Study of Optimized Combustion Tuning Method for Fossil Power Plant (발전용 보일러의 최적연소조정기법에 대한 실험적 연구)

  • Jung, Jae-Jin;Song, Jung-Il
    • Journal of the Korean Solar Energy Society
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    • v.29 no.5
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    • pp.45-52
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    • 2009
  • Fossil power plants firing lower grade coals or equipped with modified system for $NO_x$ controls are challenged with maintaining good combustion conditions while maximizing generation and minimizing emissions. In many cases significant derate, availability losses and increase in unburned carbon levels can be attributed to poor combustion conditions as a result of poorly controlled local fuel and air distribution within the boiler furnace. In order to develop a on-line combustion tuning system, field test was conducted at operating power boiler. During the field test the exhaust gases' $O_2,\;NO_x$ and CO was monitored by using a spatially distributed monitoring grid located in the boiler's high temperature vestibule and upper convective rear pass region. At these locations, the flue gas flow is still significantly stratified, and air in-leakage is minimal which enables tracing of poor combustion zones to specific burners and over-fire air ports. using these monitored information we can improving combustion at every point within the furnace, therefore the boiler can operate at reduced excess $O_2$ and gas temperature deviation, reduced furnace exit gas temperature levels while also reducing localized hot spots, corrosive gas conditions, slag or clinker formation and UBC. Benefits include improving efficiency, reducing $NO_x$ emissions, increasing output and maximizing availability. Discussion concerning the reduction of greenhouse gases is prevalent in the world. When taking a practical approach to addressing this problem, the best way and short-term solution to reduce greenhouse gases on coal-fired power plants is to improve efficiency. From this point of view the real time optimized combustion tuning approach is the most effective and implemented with minimal cost.

The Impact of Side Reactions in Sulfur Recovery Unit Design (황 회수 공정 설계에서 부 반응의 영향)

  • Kim, Sung Ho;Jung, Won Seok;Lee, Hee Mun;Chang, Geun Soo
    • Plant Journal
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    • v.13 no.3
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    • pp.36-46
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    • 2017
  • In the reaction furnace of modified Claus process, chemical equilibrium reactions and kinetic reactions occur simultaneously. The main kinetic components are hydrogen ($H_2$), carbon monoxide (CO), carbonyl sulphide (COS) and carbon disulphide ($CS_2$). The equilibrium calculations, empirical correlations and sulfur recovery technology providers' (licensors) data for kinetic components (COS and $CS_2$) in the reaction furnace were analyzed to evaluate the amount of kinetic components by applying them to five different projects in which GS Engineering & Construction participated. Kinetic components ($H_2$ and CO) are also calculated and the results are analyzed to evaluate the impact of temperature in the reaction furnace and the waste heat boiler. Total required $O_2$ deviations for combustion in the reaction furnace are additionally shown, with and without side reactions. A full understanding of side reactions in the modified Claus process can help to improve sulfur recovery efficiency and optimize equipment design.

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Development of a High Pressure Turbine Bypass System Pressure Control Model for Power Plant Simulator (발전소 시뮬레이터를 위한 고압 터빈 바이패스 압력 제어 모델 개발)

  • Byun, Seung-Hyun;Lee, Joo-Hyun;Lim, Ick-Hun
    • Journal of the Korea Society for Simulation
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    • v.20 no.4
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    • pp.49-58
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    • 2011
  • It is required that a developed control system should be verified using simulator in terms of functionality and reliability prior to application to a power plant that is a very critical facility in the industry. In this paper, the control model for turbine bypass system was developed for power plant simulator. In order to develop the control model for turbine bypass system, the tool that can be used to implement turbine bypass control logic was developed based on the turbine bypass control system manual. The developed tool was merged into the simulator development environment. The functionality of the developed tool was verified via the simulation based on the each function block specification. The HP turbine bypass pressure control logic was implemented using the developed tool and was integrated with process models and other control models such as boiler control model, turbine control model and boiler feed water pump turbine control model for 500 MW korean standard type fossil power plant. Finally, the validity of the developed control model was shown via simulation result under the integrated simulation environment.

Fuzzy Control Using A Modified Fuzzy Modelling (개선된 퍼지 모형화 기법에 의한 퍼지 제어)

  • Lee, Sang-Yong;Seo, Jin-Heon
    • Proceedings of the KIEE Conference
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    • 1991.11a
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    • pp.349-352
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    • 1991
  • Fuzzy modelling is a useful method when the variation of plant dynamics is large. In the fuzzy modelling by parameter identification, a new method is proposed in the part of premise parameters identification and in expanding MISO system into MIMO system. Using the proposed method, a fuzzy model of the drum boiler of the thermal power plant can be derived. In addition, feedwater control of the drum by fuzzy controller using the fuzzy model, is simulated.

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Assessment on the Crack Growth of High Temperature Header at Boiler (보일러 고온부 헤더의 균열수명 평가)

  • 김건영;송기욱
    • Journal of Welding and Joining
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    • v.13 no.2
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    • pp.25-31
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    • 1995
  • 발전 Plant는 고온.고압하에서 장기간 사용되며 파손발생시는 대형 사고로 확대되므로 경년에 따 른 운용기술의 확보가 현안 과제이다. 즉, 현재의 설비를 그대로 사용할 것인가 \ulcorner 또는 교체하여 야 할 것인가\ulcorner 그대로 사용한다면 취약부위는 어디이며 언제 보수하여야 하는가 \ulcorner 또 교체한다 면 그 시기는 언제인가 \ulcorner 에 대한 기술적 예측이 필요하다 수명예측기술은 이러한 의문에 대한 해답을 주는 Plant 설비 운용기술중 가장 최신 기술분야의 하나이다. 본고에서는 보일러 부분중 가장 사용조건이 가혹하고 교체하는데 많은 비용과 시간이 소용되는 최종과열기를 대상으로 균열 전파에 의한 수명예측에 관하여 기술코자 한다.

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A study for steam energy savings by the thermal vapor recompressor (에너지절감을 위한 폐열회수용 열압축기에 대한 고찰)

  • Lee, Jae-Geun
    • Journal of the Korean Professional Engineers Association
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    • v.41 no.3
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    • pp.50-54
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    • 2008
  • Recently most companies require various type of energy sources, in order to be more energy efficient in their plant due to the increasing current oil price. So, the multi-national companies are shaping ideas how to reduce energy costs and use substitute energy. The purpose of this study Is to attempt to save energy by making more valuable high pressure steam through TVR(Thermal Vapor Recompressor) from the surplus low pressure steam of HRB(Heat Recovery Boiler) in sulfuric acid plant.

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Design of a decentralized multilevel control for thermal power plant (발전플랜트의 다단계 분산제어기 설계)

  • 이은호;김석우;김영철
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1217-1220
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    • 1996
  • For the purpose of the good tracking to variable load demands of the thermal power plant, a decentralized multilevel control(DMC) scheme is presented. It is applied to the drum type boiler-turbine system which is simplified from Boryung T/P #1,2 model[4]. A linearized model is decomposed into three subsystems by means of linear transformation. Then the DMC based on such subsystem is designed. Simulation using Matlab-Simulink shows that the proposed algorithm works very well to the large step change of power demand.

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A Study on the Back-up Control of Boiler Controller for a Thermal Power Plant (발전소 보일러 제어기의 back-up 제어에 관한 연구)

  • Kim, J.H.;Cho, Y.J.;Chung, K.K.;Bien, Z.
    • Proceedings of the KIEE Conference
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    • 1987.07a
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    • pp.213-215
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    • 1987
  • As a means of improving the reliability of the analog type controller for the thermal power plant, an efficient method is proposed, which is to place the hardware redundancy, i.e. a back-up controller with fault detecting capability. FTCS is implemented by using multi-processors and it is experimentally verified that the back-up controller takes over the role of the original controller, controlling the faulty loop.

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A Development of Test Method on the Energy Consumption Efficiency of Domestic Gas Boiler below 70 kW (70 kW 이하 가정용 가스보일러 에너지소비효율 실험방법 개발)

  • Park, Chanil;Kim, Laehyun
    • Journal of Energy Engineering
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    • v.25 no.3
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    • pp.73-82
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    • 2016
  • The energy consumption efficiency in a variety of operational test mode was considered for domestic gas boiler below 70 kW. The energy efficiency test carried out in the experimental conditions similar to the actual operation status was analyzed and compared with the current Korean efficiency test method. Four types of test modes for each boiler(Non-condensing and condensing boiler) were carried out in the condition of laboratory mode(full load, steady state) and actual operating mode. Futhermore divided into two operational status for each of these, it was applied by maximum gas consumption and consumer sales conditions. Test equipment has the function referred to gas boiler standards, such as KS or European standard EN. The equipment should be continuously measured and record the measuring factors which are the flow volume of gas and water, laboratory temperature, water flow volume for heating, return water volume after heating and quantity of the exhaust gases(CO, NO, $NO_2$). The experimental results were found that non-condensing boiler efficiency of laboratory mode is about 10% higher than that of actual mode. In case of condensing boiler, the efficiency of laboratory condition is about 20% higher than that of the actual using conditions. I suggest that the government will gradually take the efficiency test method considering the actual conditions.