• Title/Summary/Keyword: Bogie roller rig

Search Result 31, Processing Time 0.024 seconds

A Study on Safety Evaluation of Wheel Using Roller Rig Tester (주행시험기를 이용한 차륜의 안전성 평가에 관한 연구)

  • Ham, Young Sam
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.32 no.7
    • /
    • pp.591-595
    • /
    • 2015
  • The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.

Stability Evaluation of the Railway Bogie According to the Tread Inclination of Wheel Profile Using Scale Model (축소모델을 이용한 차륜답면형상 답면구배에 따른 안정성 평가)

  • Hur, Hyun-Moo;You, Won-Hee;Kim, Nam-Po;Park, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.33 no.10
    • /
    • pp.1099-1107
    • /
    • 2009
  • Numerical simulation and experimental study to evaluate the critical speed of the railway bogie according to the tread inclination of wheel profile were conducted using 1/5 scale model. It has been shown that the results of the critical speed analysis for the scale bogie model is very close to the test results using scale bogie model and the critical speed is decreased in proportion to the increase of equivalent conicity of wheel profile. Results of this study show that the scale model could be applied to research area relating to vehicle stability as an alternative to overcome the experimental problems caused by full scale test on the roller rig.

The Dynamic Performance Analysis of Bogie Stabilizer (준고속 열차 대차의 Stabilizer 주행성능 분석)

  • Kim, Nam-Po;Kim, Seog-Won
    • Proceedings of the KSR Conference
    • /
    • 2009.05a
    • /
    • pp.1550-1556
    • /
    • 2009
  • The sophisticated technologies, ensuring both stability and curving performance, are required for the medium high speed train running on conventional railway line where tangent and curved section mixed together. We can hardly meet the both requirements conflicting each other with the conventional type of bogie. Effective solution is to apply stabilizing mechanism for the bogie design, which increase hunting stability or dynamically critical speed while maintaining curving performance. In this research the numerical analysis by means of multi-body dynamic simulation S/W, experiments by using roller test rig and main line running test have been comprehensively performed for the 200km/h Korean Tilting Train with newly developed stabilizer. The paper proposes the effectiveness of stabilizer and its usefulness based on the results of analyses.

  • PDF

A Running Stability Test of 1/5 Scaled Bogie Using Small Scale Derailment Simulator (소형탈선시뮬레이터를 이용한 1/5 축소대차의 주행안정성 시험)

  • Eom, Beom-Gyu;Lee, Se-Yong;Lee, Young-Yeob;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
    • /
    • 2011.10a
    • /
    • pp.2600-2608
    • /
    • 2011
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. As this paper, To predict the dynamic behavior of railway vehicle, we studied running stability test of 1/5 scaled bogie that similarity laws is applied using small scale derailment simulator. For the operation of the small scale derailment simulator, it is required to investigate the performance and characteristics of the system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying of the test results and understanding of the physical behavior of the dynamic system comprising the small scale bogie and the simulator.

  • PDF

A Study on the Design of Small-Scaled Derailment Simulator considering Similarity Rules (상사법칙을 고려한 소형탈선시뮬레이터 설계에 관한 연구)

  • Eom, Beom-Gyu;Lee, Se-Yong;Oh, Se-Been;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
    • /
    • 2011.05a
    • /
    • pp.1085-1091
    • /
    • 2011
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator for the fundamental study about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research about the development of the small scale simulator and the bogie has been conducted. This paper presents the design of the small-scaled derailment simulator and the example design case of a small scale bogie. The simulator could be used in the study about the effect of diverse parameters such as attack angle, wheelbase and cant on dynamic behavior of the bogie and the safety parameter such as derailment coefficient and critical speed.

  • PDF

Preliminary design of a scaled railway vehicle simulator (상사기법을 이용한 차량시뮬레이터 기초 설계)

  • Kim, Hong-Chan;Kim, Jeung-Tae;Lee, Hi-Sung;Oh, Se-Been
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2008.04a
    • /
    • pp.951-956
    • /
    • 2008
  • The study is to develop a foundation design for a railway vehicle simulator using a scaled model. Although a scaled simulator is limited to manipulate the dynamics of a full-size railway vehicle, it has been known to have an advantage, since a scaled model could provide the fundamental dynamic behavior within a limited space of a laboratory facility and with a low operation cost while an experiment is conducted. This study is to propose a design strategy for a simulator so that a small scaled roller rig could be fabricated in a laboratory based on the design philosophy. The data obtained from the scale model is also experimentally investigated in conjunction with appropriate non-dimensional analysis so that the output results should be interpreted to the railway vehicle.

  • PDF

Preliminary Design and Development Framework of Railway Vehicle Simulator for Engineering Evaluation Analysis

  • Kim, Hong-Chan;Kim, Jeung-Tae
    • International Journal of Railway
    • /
    • v.4 no.1
    • /
    • pp.5-11
    • /
    • 2011
  • The purpose of the present study is to develop conceptual design of a railway vehicle simulator based on a scaled model. Although the scaled simulator is limited in its ability to manipulate the full dynamics of a full-size railway vehicle, it has been known to have an advantage in that it could provide means of testing the fundamental dynamic behavior within a limited laboratory space and at low operation cost. The present study proposes a design strategy for a simulator so that a small scaled roller rig could be fabricated and operated in laboratory setting based on the design philosophy. The data obtained from experimental testing using a scale model can be used to verify and interpret the dynamic performance of full-scale railway vehicle by applying appropriate non-dimensional analysis.

A Running Stability Test of 1/5 Scaled Bogie using Small-Scaled Derailment Simulator (소형탈선시뮬레이터를 이용한 1/5 축소대차의 주행안정성 시험)

  • Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung
    • Journal of the Korean Society for Railway
    • /
    • v.15 no.1
    • /
    • pp.9-16
    • /
    • 2012
  • The dynamic stability of railway vehicle has been one of the important issues in railway safety. The dynamic simulator has been used in the study about the dynamic stability of railway vehicle and wheel/rail interface optimization. Especially, a small scale simulator has been widely used in the fundamental study in the laboratory instead of full scale roller rig which is not cost effective and inconvenient to achieve diverse design parameters. But the technique for the design of the small scale simulator about the dynamic characteristics of the wheel-rail system and the bogie system has not been well developed in Korea. Therefore, the research using the small-scaled derailment simulator and the 1/5 scaled bogie has been conducted. In this paper, we did running stability test of 1/5 scaled bogie using small-scaled derailment simulator. Also, for the operation of the small scaled simulator, it is required to investigate the performance and characteristics of the simulator system. This could be achieved by a comparative study between an analysis and an experiment. This paper presented the analytical model which could be used for verifying the test results and understanding of the physical behavior of the dynamic system comprising the small- scaled derailment simulator and the 1/5 scaled bogie.

A Study on the Vibration Characteristics due to the Running Conditions for Korean High Speed Train (한국형 고속전철의 주행조건에 따른 진동특성 분석에 관한 연구)

  • 박찬경;한영재;김영국;김석원;최강윤
    • Proceedings of the KSR Conference
    • /
    • 2003.10a
    • /
    • pp.125-130
    • /
    • 2003
  • Korean High Speed Train (KHST) designed to operate at 350km/h has been tested on high speed line in JungBu site since it was developed in 2002. The dynamic performances of railway vehicle are generally stability, safety and ride comfort. The stability performance of KHST was proved that it is stable at 400Km/h through Roller Rig test. The safety and ride comfort need to be predicted the capability of it at 350km/h by the on-line test because KHST is testing at 300km/h up to now. Therefor, in this paper, the safety and ride comfort at 350km/h are predicted the performance using the acceleration results at 300kw/h and these results show that the KHST's dynamic performances are very good. Also, it illustrate the two cases occurred the abnormal vibration of KHST during some on-line tests. The first case is that the variation of vertical acceleration of wheel is analyzed when an abrasion occur on wheel. The second case is that the lateral acceleration of wheel, bogie and body are analyzed when the KHST is unstable at high speed. The occurrences of these special phenomena were due to the some faults of the suspension and braking systems and the faults were improved. In present, it is testing with safety.

  • PDF

A study on the Critical speed of Korean Tilting Train Hanbit200 (한국형 틸팅열차 한빛200의 임계속도에 관한 연구)

  • Kim, Nam-Po;Kim, Jung-Seok;Park, Tae-Won
    • Journal of the Korean Society for Railway
    • /
    • v.10 no.3 s.40
    • /
    • pp.257-263
    • /
    • 2007
  • The critical speed above which the vehicle become unstable is one of the items that should be verified in the development of a new train. In the case of a high speed tilting train, which requires both higher critical speed and higher curving speed, the critical speed should be more carefully treated because the both requirements are in conflict with each other in the conventional train design. The main purpose of the present work is to estimate the linear and non-linear critical speeds of 200km/h Korean Tilting Train 'Hanbit200' under development. The newly developed self-steering mechanism was attached to the tilting train to ensure that the critical speed falls under the lower yaw stiffness which is needed to secure higher curving performance. The simulation for predicting the critical speed was done by a commercially available vehicle dynamics software. A full scale roller rig test was carried out to validate the numerical results and to verify the effectiveness of the self-steering mechanism.