• Title/Summary/Keyword: Body-bolster

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Breaking Strength Analysis for Bolt Connection of Anchor Bracket (Anchor bracket 체결 볼트에 대한 절단 강도 해석)

  • Lee, Bong-Ju;Yang, Hun-Suk;Oh, Hyeung-Sik
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.55-60
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    • 2011
  • For the bolster type bogie, bolster anchor body connections are proviede to transmit the longitudinal loads for traction or braking between the carbody and the truck. The bolster anchor body connection is generally composed of anchor rod bracket, anchor rod and its fastening devices. The bolster anchor body connection shall be basically capable of withstanding a longitudinal load resulting from excessive braking case or impact. Additionally the north America standard requires that the anchor rod bracket shall be frangible, I.e. the anchor rod bracket shall fail and fall away under load before the carbody structure is damaged since to protect the cabody structure in the event of unexpected accident. This paper describes the shear connection design using the optimized mechanical fasteners in the bolster anchor body connection to satisfy these Northe America requirements.

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A Convergence Study through Strength Analysis of Side Bolster (사이드 볼스터의 강도 해석을 통한 융합 연구)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.1
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    • pp.169-174
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    • 2020
  • Side bolster is a part of the vehicle seat that holds the passenger's body from the side to make it more stable when the passenger is seated in the seat. In this study, the structural and fatigue analyses of the side bolsters at a car seat were carried out with two models of A and B. The heavily loaded parts, the damage by fatigue at driving a car and the difference of durability due to the structure were examined and the distributions of stress and deformation, and the fatigue lives were seen. Also, the strength and durability were examined. This study result is thought to be devoted to decrease the fatigue damage and increase the fatigue life and durability according to the design of bolster. This result is able to improve the product by applying the design of automotive side bolster practically. And it is thought to be the advantage to apply this study result to the convergence research with esthetic sense.

Bogie/Carbody Interface Bolster Development for the Installation of Active Suspensions and the Modification Operation Improvement of TTX Vehicle (TTX 차량의 능동 현가장치 설치 및 수정 작업 개선을 위한 대차/차체 인터페이스 볼스터 개발)

  • Kim, Hyung-Joohn;Park, Sung-Tae;Kang, Kwang-Ho;Lee, Won-Sang
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.28-34
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    • 2011
  • The carbody underframe of TTX vehicle should be modified a lot for the installation of new devices such as an active suspension system between the bogie and the carbody of TTX vehicle, because the carbody underframe is one body structure consisting of a center sill welded with a carbody bolster. Modification operation of the carbody takes a lot of time and cost, because the huge sized carbody structure should be moved to a machining apparatus and machined to guarantee the manufacture accuracy of new device installation brackets. For this reason, modification operation improvement is needed to install new devices more efficiently between the bogie and the carbody. This paper introduce the development of 'bogie/carbody interface bolster' that not only supports the carbody weight but also enables new devices to be installed more efficiently between the bogie and the carbody. This development has advantage to reduce working time and cost to install new devices such as an active suspension system between the bogie and the carbody by minimizing the modification of the carbody of TTX vehicle.

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Development of an Evaluation Protocol for a Bus Seat (버스 승객석의 인간공학적 평가 방법 개발)

  • Park, Jangwoon;Lee, Hyewon;Choi, Younggeun;Park, Kwangae;Kim, Moonjin;You, Heecheon
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.1
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    • pp.74-78
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    • 2015
  • A bus seat is required to be ergonomically designed in terms of its shape and physical properties to increase seating comfort. The present study is intended to develop a systematic bus seat evaluation protocol based on seating comfort. A total of 48 participants evaluated 12 parts (seat belt, recliner, armrest, headrest, upper-back support, lumbar support, seatback bolster, seatback overall, hip support, thigh support, seatpan bolster, and seatpan overall) of 12 bus seats with 17 subjective comfort measures (e.g., convenience of control, suitability of size, and overall comfort). Lastly, ergonomic features of shape and physical properties of each seat part were identified based on the subject evaluation analysis results. The developed bus seat evaluation protocol can be applied to evaluate various types of seats.

The Study on the Kinematics of Carbody Tilting Mechanism for Railway Vehicles (철도차량용 차체틸팅기구의 기구학적 특성연구)

  • 김정석;김남포;고태환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.384-388
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    • 2004
  • This study presents parametric studies for design of tiling mechanism to be used in 180km/h tilting train. The titling mechanism is composed of 4 links, a tilting bolster and an electro-mechanical actuator. First we have determined the installation height of tilting actuator using 3D tilting bogie modeling. Secondary, we verified movements of the tiling center and train body CG along variation of upper and lower span length. From this study, we obtained the upper and lower span length to minimize the lateral and vertical motion of CG of train body. Finally, we evaluated the tilting actuator force and power required to tilt the train body to $\pm$8$^{\circ}$.

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A Study on the Structural Analysis and Test of an Electric Car-Body (전동차 차체 구조물에 대한 구조해석 및 실험에 관한 연구)

  • 전형용;성낙원
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.28-36
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    • 1998
  • This investigation is the result of a structural analysis by the finite element method and static loading test for the optimal structural design of an electric railway vehicle made of stainless 301L materials. We analyzed the stress and displacement of the existing electric car-body structure for predicting the position of concentrated stress, the flow of stress, rigidity to be occurred in the car-body structure when it is subjected to the vertical load. It was exposed that the side sills and window corners around the bolsters are the weak parts of the electric car-body structure because the bolsters of the electric car-body structure were subjected to the vertical load and dynamic load to be occurred during running. The flow of stress and the cause of stress concentration in the weak zone were studied in order to prevent the concentration of stress and buckling. The rearrangement of the structure and the selection of the beam elements were also carried out for optimum design of the structure.

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Durability Evaluation of a Composite Carbody for Korean Tilting Train under Repeated Loadings (반복하중을 받는 틸팅열차용 복합재 차체구조의 내구성 평가)

  • Jeong, Jong-Cheol;Seo, Sung-Il;Kim, Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.10 no.1 s.38
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    • pp.39-44
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    • 2007
  • This rafer explains a durability test of a large train car body made of carbon/epoxy composite material. The composite car body with the length of 23m was manufactured as a sandwich structure composed of an aluminum honeycomb core and CF1263 woven fabric carbon/epoxy faces. In order to evaluate durability of the composite car body, it was excited by two 500kN capacity hydraulic actuators installed underneath the body bolster. The natural frequency of the composite car body under full weight condition was found to be 4.33Hz. Based on this result, the excitation frequency and displacement of 5Hz and ${\pm}1.0mm$, respectively, were used as inputs for the durability test. The test was conducted for $2{\times}10^6$ cycles. During the test, the nondestructive tests using X-ray radiography and dye penetration method was performed to determine the presence of the cracks. Upon completion of the test, no cracks were found.

Characterization of the Tilting Link Mechanism for the Tilting Train (틸팅차량용 틸팅 링크메커니즘의 특성연구)

  • Kim Nam-Po;Kim Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.8 no.1
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    • pp.34-40
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    • 2005
  • This study presents parametric studies for design of a tilting mechanism to be used in 180km/h tilting train. The tilling mechanism is composed of 4 links, a lilting bolster old an electro-mechanical actuator. The movements of the tiling center, CG of the train body, coupler center and tilting actuator along variation of upper and lower span length have been verified by the kinematic analysis. Moreover, the inclination angle and the stroke of the tilting actuator according to the variation of the tilting angle from +8 degrees to -8 degrees have been investigated. From this study, the relation between the movements of the CG of the train body, coupler center and tilting actuator and the height of the tilting center could be evaluated.

Fatigue Crack Propagation Analysis by P-version of Finite Element Method (P-Version 유한요소법에 의한 피로 균열 해석)

  • 우광성;이채규
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1992.04a
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    • pp.30-35
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    • 1992
  • Since many design problems in the railroad, aerospace and machine structures involve considerations of the effect of cyclic loading, manufacturing and quality control processes must fully account for fatigue of critical components. Due to the sensitivity of the Paris law, it is very important to calculate the ΔK numerically to minimize the error of predicted fatigue life in cycles. It is shown that the p-version of FEM based on LEFM analysis is far better suited for computing the stress intensity factors than the conventional h-version. To demonstrate the proficiency of the proposed scheme, the welded T-joint with crack problem of box car body bolster assembly and a crack problem emanating Iron a circular hole in finite strip have been solved.

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Fatigue Crack Propagation Analysis by P-Version of Finite Element Method (P-version 유한요소법에 의한 피로균열해석)

  • 우광성;이채규
    • Computational Structural Engineering
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    • v.5 no.3
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    • pp.97-103
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    • 1992
  • Since many design problems in the railroad, aerospace and machine structures involve considerations of the effect of cyclic loading, manufacturing and quality control processes much fully account for fatigue of critical components. Due to the sensitivity of the Paris law, it is very important to calculate .DELTA.K numerically to minimize the error of predicted fatigue life in cycles. However, it is shown that the p-version of FEM based on LEFM analysis is far better suited for computing the stress intensity factors than the conventional h-version. To demonstrate the proficiency of the proposed scheme, the welded T-joint with crack problems of box car body bolster assembly and a crack problem emanating from a circular hole in finite strip have been solved.

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