• Transactions of Materials Processing
• /
• v.13 no.7
• /
• pp.586-593
• /
• 2004

A terminal pin, which is a part of high-voltage capacitors, has a plate-shaped head section with thickness of 0.8mm. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this study, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the lateral upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, in this study, three dimensional finite element analyses were applied to the lateral upsetting process in order to determine a proper diameter and height of the cylindrical billet. Once the geometry of the initial billet was determined, intermediate forging processes were designed by applying cold forging guidelines and the designed process sequence was verified by two dimensional finite element analysis. In addition, cold forging tryouts were conducted by using a die set, which was manufactured based on the designed process and finally we found that the part qualities were improved by the proposed cold forging process.

• 한국신재생에너지학회:학술대회논문집
• /
• 2006.06a
• /
• pp.377-381
• /
• 2006

A seismic survey for gas hydrate have performed over the East sea by the KIGAM since 1997. General indicator of gas hydrate in seismic data is commonly inferred from the BSR(Bottom Simulating Reflector) that occurred parallel to the sea floor, amplitude decrease at the top of the BSR, amplitude blanking at the bottom of the BSR, decrease of the interval velocity and the reflection phase reversal at the BSR. In this paper we had analyzed optimum parameters of the field data to detect the 9as hydrate. Shot delay correction is applied 95ms, spherical divergence correction is applied velocity library 3, bandpass filter is applied 25-30-115-120Hz deconvolution operator length is applied 60ms, lag is 6ms and accurate velocity analysis NMO correction, stack is performed. Geobit 2.11.0 developed by the KIGAM was used for all data processing. Processing results say that the BSR occurred parallel to the sea floor were shown at 3,150m/s of two way travel time from the sea floor through shot point 5,000-5,610, and identified the interval velocity decrease around BSR and the reflection phase reversal corresponding to the reflection at the sea floor.

• Laser Solutions
• /
• v.18 no.1
• /
• pp.1-6
• /
• 2015

High welding speed and narrow weld seam are favorable for welding of magnesium alloy. Magnesium alloy is recommended for the smart frame because it has several advantages such as low density, high thermal conductivity, EMI shielding capability and good cast ability. This study is for the assembly welding of the magnesium smart frame with high productivity, good performance and low cost. The window for battery on AZ91D frame produced by die-casting was prepared by CNC machining. Corresponding AZ31 blank of 0.2mm thickness was prepared by die-blanking cut. All system set was fixed at the stationary bed but the laser beam was manipulated by scanner up-to 1,000mm/s speed. The weld joint between AZ31 sheet and AZ91D frame was welded by fiber laser on 850~1,000W output power. The joint showed penetration enough but some humping bead. The distortion by the weld heat was almost free because of the quick dissipation of the heat by small beam size and fast welding. Consequently, the thinner magnesium foil was assembled successfully to the magnesium frame of mobile phone.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.8
• /
• pp.93-98
• /
• 2022

Adiabatic blanking is a method to improve productivity through an autocatalytic cycle that occurs repeatedly through plastic deformation and thermal softening caused by impact energy. In this study, an axisymmetric analysis model comprising a punch, die, holder, and specimen was developed to confirm the temperature and deformation characteristics caused by an impact load. Through this, the impact energy, diameter of the punch, gap between the punch and die, and the effect of the fillet were analyzed. Because this process occurs in a very short time, adiabatic analysis can be performed using the explicit time-integration method. The analysis, confirmed that it is necessary to design a structure capable of increasing the local temperature and plastic deformation by controlling the impact energy, working area, gap, and the fillet.

• Journal of Korea Society of Industrial Information Systems
• /
• v.27 no.1
• /
• pp.111-123
• /
• 2022

In the era of the Covid19, container shipping rates are surging up. Many studies have attempted to investigate the factors affecting a surge in container shipping rates. However, there is limited literature using text mining techniques for analyzing the underlying causes of the surge. This study aims to identify the factors behind the unprecedented surge in shipping rates using network text analysis and LDA topic modeling. For the analysis, we collected the data and keywords from articles in Lloyd's List during past two years(2020-2021). The results of the text analysis showed that the current surge is mainly due to "US-China trade war", "rising blanking sailings", "port congestion", "container shortage", and "unexpected events such as the Suez canal blockage".

• Journal of Positioning, Navigation, and Timing
• /
• v.10 no.4
• /
• pp.353-361
• /
• 2021

This paper presents the jamming effect on the L5 band of Global Navigation Satellite System (GNSS) by analyzing real data collected via measurement campaigns in Korea region. In fact, the L5 band is one of the dedicated bands for various satellite navigation systems such as Global Positioning System (GPS), Galileo, BeiDou (BDS), and Quasi Zenith Satellite System (QZSS). And this band is also allocated along with various systems used for aeronautical radio navigation systems (ARNS). Among ARNS, the Distance Measuring Equipment (DME) and the Tactical Air Navigation System (TACAN) are systems that transmit and receive strong power pulse signals, which may cause unintentional jamming in the reception of GNSS signals. In this paper, signals in the main lobe of GPS L5, Galileo E5a, BDS B2a, and QZSS L5 are collected in Korean region to confirm whether the jamming effect exists in the band. And then, the pulse blanking technique, which is a simple signal processing technique capable of responding to pulsed jamming, is applied to analyze the jamming effect of DME/TACAN on the L5 band.

• The Sea:JOURNAL OF THE KOREAN SOCIETY OF OCEANOGRAPHY
• /
• v.6 no.4
• /
• pp.242-248
• /
• 2001

A high resolution Chirp seismic profile and a multichannel seismic reflection profile were analysed to study the possibility of gas hydrate presence in the southwestern upper slope of the Ulleung Basin. The Chirp profile shows acoustic turbidity, acoustic void, and pockmarks, suggesting the presence of shallow gas in the sediments .Slope failures appear to have occurred in association with decomposition of gas hydrated sediments. A bottom-simulating reflector (BSR) is seen in subbottom depths of 60 to 110 m below the seafloor at water depths of 750 to 1130 m. The sediments above BSR are characterized by acoustic blanking probably due to amplitude reduction caused by a mixture of gas hydrate with sediments. The interval velocity above the BSR is 1,650 m/sec and it drops abruptly to 1,080 m/sec below the BSR. The sediment column between seafloor and the BSR thins with increasing water depth, which is very closely related to increasing geothermal gradient with increasing water depth in the Ulleung Basin.

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.12
• /
• pp.230-238
• /
• 1999

This paper describes a research work of developing computer-aided design of lead frame, semiconductor, with blanking operation which is very precise for progressive working. Approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLISP on the AutoCAD using a personal computer and in I-DEAS Drafting Programming Language on the I-DEAS Master Series Drafting with Workstation, HP9000/715(64) and tool kit on the ESPRIT. Transference of data among AutoCAD, I-DEAS Master Series Drafting, and ESPRIT is accomplished by DXF(drawing exchange format) and IGES(initial graphics exchange specification) methods. This system is composed of six modules, which are input and shape treatment, production feasibility check, strip-layout, die-layout, modelling, and post-processor modules. The system can design process planning and Die design considering several factors and generate NC data automatically according to drawings of die-layout module. As forming process of high precision product and die design system using 2-D geometry recognition are integrated with technology of process planning, die design, and CAE analysis, standardization of die part in die design and process planning of high pression product for semiconductor lead frame is possible to set. Results carried out in each module will provide efficiencies to the designer and the manufacturer of lead frame, semiconductor.

• Transactions of Materials Processing
• /
• v.23 no.8
• /
• pp.489-494
• /
• 2014

Micro forming is an appropriate process to manufacture very small metal parts which can be employed in the field of electronic devices or electrically controlled mechanical systems. The purpose of the current study was to investigate the influences of both blankholding force and blank diameter for the deep drawing of very small cups. It is essential to control the blankholding force because improper force can result in defects such as wrinkles in the flange or cracks in the corner of the drawn cups. In the current study blankholding force was controlled by springs connected to the blankholder of a press die. Exchangeable bushing dies with various die-corner radii were also used. To obtain the limit drawing ratio for each working condition several sizes of circular specimens were prepared using blanking tools. Beryllium copper(C1720) alloy sheet of $50{\mu}m$ thickness was chosen for the experiments. The maximum limit drawing ratio of 2.1 was achieved experimentally for the conditions of the blankholder force(BHF)=5.3kgf and Rd=0.3mm. Both thickness and hardness along the central section of drawn cups were measured and compared for different drawing conditions. It was found that the deviation of measured data in the thickness and hardness distribution increases with increasing blankholder force and blank diameter.

• Journal of the Korean earth science society
• /
• v.24 no.5
• /
• pp.467-476
• /
• 2003

For the seafloor acoustic image mapping of side scan sonar, the beginning step of the procedure is to fix the absolute sonar (tow-fish) position since the sonar is not hull mounted but towed astern. The technical algorithm used to calculate the actual sonar position without any other additional sub-system, i.e., the underwater acoustic position tracking system or the sonar attitude measuring device, was proposed. In the seafloor image mosaic mapping results using the sonar track (not ship track) developed in this study, any ambiguity or inconsistency of seafloor features was not found. The incidental effect from the sonar position determination procedure orients the towing direction of sonar to be smooth, consequently the swath pattern on the across-track direction becomes stable and the blanking phenomenon of the insonification area is reduced conspicuously. This technical method is considered to be an useful tool when applied toother underwater towing vehicle surveys.