• Title/Summary/Keyword: Blank holder pressure

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A study on the movement of deformation for the products of drawing which is shaped dom (돔형 드로잉제품의 변화 거동에 관한 연구)

  • Lee, Jong-Bae;Ryu, Jae-Guy
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.32-39
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    • 2008
  • after using dom die, this sheet pressed from a variation condition of size, of die holder power,of rpm speed, accordingly the kind of material, the conditionof deformation movement between both sheets is analyzed, is investigated in the Press machine. even if the change quantity which formed raises a blank holder pressure, the change quantity which is special is not visible from the segment where there is not a bead, the segment where there is a bead to the other side does change quantity schedule to initially and the features of press holding power which the change quantity diminishes is showed consequently from pressurization change quantity it is visible but until a rupture territory from the rpm, it goes but the features where the change quantity does not change a lot is observationd, from the CR2-sheet the quality comes out though well but a possibility of getting a result under same conditions of AL-sheet does not become the formation which stands is. It is like that though press-die which uses the drawing-sheet it exchanges the sheets, when AL-sheet with doing, the conclusion for maintain which have a formation sincerity healthy characteristic is same with afterwords.

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Quantitative Evaluation of Scratch Related Tool Life for Stamping of UHSS Using Pin-on-Flat Surface Test (Pin-on-Flat Surface Test를 이용한 초고장력강판 스탬핑 금형의 정량적 스크래치 수명평가)

  • Choi, H.S.;Kim, S.G.;Kim, B.M.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.86-92
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    • 2013
  • When stamping ultra-high-strength steel (UHSS), the phenomenon of galling, which corresponds to a transfer of material from the sheet to the tool surface, occurs because of the high contact pressure between tool and workpiece. Galling leads to increased friction, unstable interface conditions, scratches on the sheet and the tool surfaces and, eventually, premature tool surface failures. Therefore, a simple and accurate evaluation method for tool scratching is necessary for the selection of tool material and coating, as well as for a better optimization of process conditions such as blank holder force and die radius. In this study, the pin-on-disc (PODT) and pin-on-flat surface (POFST) tests are conducted to quantitatively evaluate scratch-related tool life for stamping of UHSS. The variation of the friction coefficient is used as an indicator of scratch resulted from galling. The U-channel ironing test (UCIT) is performed in order to validate the results of the friction tests. This study shows that the POFST test provides a good quantitative estimation of tool life based on the occurrence of scratch.

Optimal Design of the Tractrix Die Used in the DDI Process for Manufacturing CG Pressure Vessels (CNG 압력용기 제작을 위한 D.D.I. 공정의 Tractrix 다이 최적설계)

  • Lee, Kwang O;Sim, Hyeon Dae;Kwak, Hyo seo;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.879-886
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    • 2016
  • Tractrix dies, used in the deep drawing process, can be used to form CNG pressure vessels without a blank holder. Previous studies had only applied tractrix profiles to perform the first deep drawing process of DDI; but an optimal design of the tractrix die that focuses on improving die life and reducing production cost has not been performed yet. In this study, finite element analyses of deep drawing processes were conducted according to heights of the tractrix die by using translating asymptotes. In addition, researchers analyzed von-Mises stresses at the part of stress concentration of the die according to the forming punch loads in order to propose an optimal tractrix die design.