• Title/Summary/Keyword: Blade-To-Blade

Search Result 3,209, Processing Time 0.027 seconds

Automatic Blade Measurement for Grinding Process Automation (연마 공정 자동화를 위한 연삭면 자동 계측)

  • Kim, Seon-Il;Park, Jong-Gu;Park, Chan-Ung;Yang, Yun-Mo
    • 한국기계연구소 소보
    • /
    • s.19
    • /
    • pp.141-147
    • /
    • 1989
  • Using monochrome CCD camera with high speed electronic shutter. blade image is captured in the environment with vibration. The image is preprocessed using LoG filter and zero crossing. We used Hough transformation method to detect straight lines and obtained width between lines caused by grinders. This paper proposes automatic blade measuring method to automate the process control of blade grinding.

  • PDF

A Study on the 1MW Horizontal Axis Wind Turbine Rotor Design and 3D Numerical Analysis by CFD (CFD에 의한 1MW 수평축 풍력발전용 로터 설계 및 해석에 관한 연구)

  • Kim, B. S.;Kim, Y. T.;NAM, C. D.;Kim, J. G.;Lee, Y. H.
    • 유체기계공업학회:학술대회논문집
    • /
    • 2004.12a
    • /
    • pp.396-401
    • /
    • 2004
  • In this paper, a 1MW HAWT(FIL-1000) rotor blade has been designed by BEMT(Blade Element Momentum Theory) with Prandtl's tip loss. Also, a 3-D flow and performance analysis on the FIL-1000 rotor blade has been carried out by using the 3-D Navier-Stokes commercial solver (CFX-5.7) to provide more efficient design techniques to the large-scale HAWT engineers. The rated power and itsapproaching wind velocity at design point (TSR=7.5) are 1MW and 9.99m/s respectively. The rotor diameter is 54.5m and the rotating speed is 26.28rpm. Airfoils such as FFA W-301, DU91-W-250, DU93-W-210, NACA 63418, NACA 63415 consist of the rotor blade from hub to tip. Recent CFX version, 5.7 was adopted to simulate 3-D flow field and to analyze the performance characteristics of the rotor blade. Entire mesh node number is about 730,000 and it is generated by ICEM-CFD to achieve better mesh quality The predicted maximum power occurringat the design tip speed ratio is 931.45kW. Approaching to the root, the inflow angle becomes large, which causesthe blade to be stalled in the region. Therefore, k-$\omega$ SST turbulence model was used to predict the quantitative flow information more accurately. Application of commercial CFD code to optimum blade design and performance analysis was proved to be more effective environment to HAWT blade designers.

  • PDF

An Experimental Study for Preventing the Resonance of Steam Turbine Blade (증기터빈 블레이드의 공진 방지를 위한 실험 연구)

  • 하현천;이동진;류석주
    • Journal of KSNVE
    • /
    • v.11 no.3
    • /
    • pp.410-415
    • /
    • 2001
  • This paper describes an experimental analysis for improving the stability of blade failure due to the vibration resonance, which happens in the low-pressure steam turbine. Some cracks due to high cycle fatigue were found in the blades of a low-pressure turbine after long time operation. Impact test showed that such failure was mainly caused by the resonance. In other words, since one of the natural frequencies of the grouped blade is very close to the excitation frequency of the nozzle, the resonant vibration leads to a large amplitude of displacement and results in a large amount of stress that may cause fatigue failures in the blades. It is interesting that the blade failures occur only at blades neighboring with the nodal points of the natural vibration mode whose natural frequency is close to the nozzle passing frequency. The effective methods for increasing the reliability against the blade vibration are a heightening the fatigue limit of the blade using an advanced material and a removing the resonance away from the operating speed. It is well known that the removal of theresonance could be obtained by the installation of different types of shrouds, wires, and links between the blades as well as by the chance of the number of nozzles. In the present work, two kinds of modification for avoiding the resonance haute been considered; 1) slot-type finger, 2) long span cover. Full-scale mockup tests have been performed in order to confirm the verification for modification in the shop. Test results show that the use of long span cover is very useful to change the natural frequencies of the grouped blade and to avoid the resonance effectively.

  • PDF

Identification of Failure Cause for 300MW LP turbine Blade through Vibration Analysis (진동 해석을 통한 300MW급 저압터빈 블레이드의 손상 원인 규명)

  • Kim, Hee-Soo;Bae, Yong-Chae;Lee, Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2005.05a
    • /
    • pp.794-799
    • /
    • 2005
  • The failure of blades frequently happened in the 300MW LP turbine until now and they are maintaining the blades periodically during outage. So the blade-disk system is analysed by FEM in order to identify the main cause of failure of blade row. It is found that the stress of root's hole is highest in comparison with other parts from the result of the steady stress analysis. Also, the two dangerous frequencies which is related to the resonance condition are found in the interference diagram. one is 1,516 Hz which is related to the operating speed. The other is 2,981 Hz which is related to the 1 nozzle passing frequency. The dynamic stress analysis is per-formed to identify more accurate root cause for failure of blade row. It is confirmed that the dynamic stress of the latter is higher than one of the former. From these results, it is concluded that the former has deeply something to do with the failure of blades more than the latter. Based on versatile investigation and deliberation, the change of blade's grouping is determined to avoid the resonance condition with the operating speed. After the blade grouping is changed, the former frequency vanish completely but the latter is still in existence in the interference diagram. Fortunately, It is confirmed that the dynamic stress of the new blade grouping is lower than one of the old blade grouping. 2 years has passed since modification and the LP turbine is operated well without failure so far.

  • PDF

Development of an Intelligent Active Trailing-edge Flap Rotor to Reduce Vibratory Loads in Helicopter (헬리콥터의 진동하중 저감을 위한 지능형 능동 뒷전 플랩 로터 제어 시스템 개발)

  • Lee, Jae-Hwan;Choe, Jae-Hyeok;Shin, Sang-Joon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2011.04a
    • /
    • pp.492-497
    • /
    • 2011
  • Helicopter uses a rotor system to generate lift, thrust and forces, and its aerodynamic environment is generally complex. Unsteady aerodynamic environment arises such as blade vortex interaction. This unsteady aerodynamic environment induces vibratory aerodynamic loads and high aeroacoustic noise. Those are at N times the rotor blade revolutions (N/rev). But conventional rotor control system composed of pitch links and swash plate is not capable of adjusting such vibratory loads because its control is restricted to 1/rev. Many active control methodologies have been examined to alleviate the problem. The blade using active control device manipulates the blade pitch angle at arbitrary frequencies. In this paper, Active Trailing-edge Flap blade, which is one of the active control methods, is designed to modify the unsteady aerodynamic loads. Active Trailing-edge Flap blade uses a trailing edge flap manipulated by an actuator to change camber of the airfoil. Piezoelectric actuators are installed inside the blade to manipulate the trailing edge flap.

  • PDF

Structural Performance Tests of Down Scaled Composite Wind Turbine Blade using Embedded Fiber Bragg Grating Sensors

  • Kim, Sang-Woo;Kim, Eun-Ho;Rim, Mi-Sun;Shrestha, Pratik;Lee, In;Kwon, Il-Bum
    • International Journal of Aeronautical and Space Sciences
    • /
    • v.12 no.4
    • /
    • pp.346-353
    • /
    • 2011
  • In this study, the structural performance tests, i.e., static tests and dynamic tests of the composite wind turbine blade, were carried out by using the embedded fiber Bragg grating (FBG) sensors. The composite wind turbine blade used in the test is the 1/23 scale of the 750 kW composite blade. In static tests, the deflections along the blade were evaluated. Evaluations were carried out with simple beam theory and quadratic fitting method by using the embedded FBG sensors to predict the structural behavior with respect to the load. The deflections were compared to those obtained from the laser displacement sensor and electric strain gauges. They showed good agreement. Modal tests were performed to investigate the dynamic characteristics using the embedded FBG sensors. The natural frequencies obtained from the FBG sensors corresponding to the nine mode shapes of the blade were compared to those from the laser Doppler vibrometer. They were found to be consistent with each other. Therefore, it is concluded that the embedded FBG sensors have a great capability for measuring the structural performances of the composite wind turbine blade when structural performance tests are carried out.

Vibration control of small horizontal axis wind turbine blade with shape memory alloy

  • Mouleeswaran, Senthil Kumar;Mani, Yuvaraja;Keerthivasan, P.;Veeraragu, Jagadeesh
    • Smart Structures and Systems
    • /
    • v.21 no.3
    • /
    • pp.257-262
    • /
    • 2018
  • Vibrational problems in the domestic Small Horizontal Axis Wind Turbines (SHAWT) are due to flap wise vibrations caused by varying wind velocities acting perpendicular to its blade surface. It has been reported that monitoring the structural health of the turbine blades requires special attention as they are key elements of a wind power generation, and account for 15-20% of the total turbine cost. If this vibration problem is taken care, the SHAWT can be made as commercial success. In this work, Shape Memory Alloy (SMA) wires made of Nitinol (Ni-Ti) alloys are embedded into the Glass Fibre Reinforced Polymer (GFRP) wind turbine blade in order to reduce the flapwise vibrations. Experimental study of Nitinol (Ni-Ti) wire characteristics has been done and relationship between different parameters like current, displacement, time and temperature has been established. When the wind turbine blades are subjected to varying wind velocity, flapwise vibration occurs which has to be controlled continuously, otherwise the blade will be damaged due to the resonance. Therefore, in order to control these flapwise vibrations actively, a non-linear current controller unit was developed and fabricated, which provides actuation force required for active vibration control in smart blade. Experimental analysis was performed on conventional GFRP and smart blade, depicted a 20% increase in natural frequency and 20% reduction in amplitude of vibration. With addition of active vibration control unit, the smart blade showed 61% reduction in amplitude of vibration.

Numerical investigation on effects of rotor control strategy and wind data on optimal wind turbine blade shape

  • Yi, Jin-Hak;Yoon, Gil-Lim;Li, Ye
    • Wind and Structures
    • /
    • v.18 no.2
    • /
    • pp.195-213
    • /
    • 2014
  • Recently, the horizontal axis rotor performance optimizer (HARP_Opt) tool was developed in the National Renewable Energy Laboratory, USA. This innovative tool is becoming more popular in the wind turbine industry and in the field of academic research. HARP_Optwas developed on the basis of two fundamental modules, namely, WT_Perf, a performance evaluator computer code using the blade element momentum theory; and a genetic algorithm module, which is used as an optimizer. A pattern search algorithm was more recently incorporated to enhance the optimization capability, especially the calculation time and consistency of the solutions. The blade optimization is an aspect that is highly dependent on experience and requires significant consideration on rotor control strategies, wind data, and generator type. In this study, the effects of rotor control strategies including fixed speed and fixed pitch, variable speed and fixed pitch, fixed speed and variable pitch, and variable speed and variable pitch algorithms on optimal blade shapes and rotor performance are investigated using optimized blade designs. The effects of environmental wind data and the objective functions used for optimization are also quantitatively evaluated using the HARP_Opt tool. Performance indices such as annual energy production, thrust, torque, and roof-flap moment forces are compared.

AERODYNAMIC EFFECTS OF THE TAB ON A HOVERING ROTOR BLADE (정지비행 로터 블레이드에 부착된 탭의 공기역학적 효과)

  • Kang, H.J.;Kim, D.H.;Kim, S.H.
    • Journal of computational fluids engineering
    • /
    • v.18 no.3
    • /
    • pp.60-66
    • /
    • 2013
  • Numerical simulation was performed for the rotor blade with fixed tab in hover using an unstructured mesh Navier-Stokes flow solver. The inflow and outflow boundary conditions using 1D momentum and 3D sink theory were applied to reduce computational time. Calculations were performed at several operating conditions of varying collective pitch angle and fixed tab length. The aerodynamic effect of fixed tab length was investigated for hovering efficiency, pitching moment and flapping moment of the rotor blade. The results show that it affects linearly increasing on the pitching moment of the rotor blade but does not affect on the flapping moment. The required power is less than 45kw for ground rotating test in hover. Numerical simulations also show that the vortex generate not only from the tip of the rotor blade but also from the fixed tab on the rotor blade.

Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade (750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구)

  • 공창덕;정종철
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.4 no.1
    • /
    • pp.22-29
    • /
    • 2000
  • In this study, the 750㎾ scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. after improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of th blade structure.

  • PDF