• Title/Summary/Keyword: Blade tip deflection

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Predicting BVI Loadings and Wake Structure of the HARTII Rotor Using Adaptive Unstructured Meshes

  • Yu, Dong-Ok;Jung, Mun-Seung;Kwon, Oh-Joon;Yu, Yung-H.
    • International Journal of Aeronautical and Space Sciences
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    • v.10 no.2
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    • pp.95-105
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    • 2009
  • The flow fields around the HARTII rotor were numerically investigated using a viscous flow solver on adaptive unstructured meshes. An overset mesh and a deforming mesh technique were used to handle the blade motion including blade deflection, which was obtain from the HARTII experimental data. A solution-adaptive mesh refinement technique was also used to capture the rotor wake effectively. Comparison of the sectional normal force and pitching moment at 87% radial station between the two cases, with and without the blade deflection, showed that the blade loading is significantly affected by blade torsion. It was found that as the mesh was refined, the strength of tip vortex is better preserved, and the magnitude of high frequency blade loading, caused by blade-vortex interaction (BVI), is further magnified. It was also found that a proper time step size, which corresponds to the cell size, should be used to predict unsteady solutions accurately. In general, the numerical results in terms of the unsteady blade loading and the rotor wake show good agreement with the experimental data.

Structural Design of Medium Scale Composite Wind Turbine Blade

  • Kong, Chang-Duk;Kim, Jong-Sik
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.92-102
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    • 2000
  • In this study, the 750kW medium scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. After improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of the blade structure. And Fatigue life over 20 years was confirmed by using S-N linear damage method, Spera's method, etc.

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Fabrication of a Multiplexing Sensor Probe for Measuring the Blade Deflection of a Wind Power Generator (풍력발전기 블레이드 처짐 측정을 위한 다중화 센서 탐촉자 설계 제작)

  • Kim, Ji-Dea;Lee, Dong-Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.178-185
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    • 2014
  • This paper describes a fabrication multiplexing sensor probe that employs a fiber Bragg grating(FBG) based on multiple measurements to determine the blade deflection of a wind power generator the reliability analysis of this probe is also presented. To diminish the temperature sensitivity of the FBG sensor, we form multiple CFRPs onto the upper and lower layers of the FBG and package it with an epoxy resin. As a result, the depth of the CFRP is 1mm, and the temperature sensitivity is $2.39pm/^{\circ}C$. We construct a sensor network utilizing the fabricated sensor with a blade beam model. As the number of pendulums is increased on the fore-end of the beam, the strain value is measured. The strain variation is calculated from the measurement of the load on the blade beam model by monitoring the strain of the FBG sensor. When the linear equation is applied, the strain error is 0.4% and when the finite difference method is used, the tip deflection error is 3.3%. The displacement error derived from the strain value of the FBG sensor is 4.39%. The calculated result between the measured value of the dead-end of the beam and the strain is less than 2.46% tip distortion error. Therefore, our proposed multiplexing sensor probe is a low-cost and high-reliability solution for a commercial wind power generator.

Design and Structural Safety Evaluation of 1MW Class Tidal Current Turbine Blade applied Composite Materials (복합재료를 적용한 1MW급 조류 발전 터빈 블레이드의 설계와 구조 안전성 평가)

  • Haechang Jeong;Min-seon Choi;Changjo Yang
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.7
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    • pp.1222-1230
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    • 2022
  • The rotor blade is an important component of a tidal stream turbine and is affected by a large thrust force and load due to the high density of seawater. Therefore, the performance must be secured through the geometrical and structural design of the blade and the blade structural safety to which the composite material is applied. In this study, a 1 MW class large turbine blade was designed using the blade element momentum (BEM) theory. GFRP is a fiber-reinforced plastic used for turbine blade materials. A sandwich structure was applied with CFRP to lay-up the blade cross-section. In addition, to evaluate structural safety according to flow variations, static load analysis within the linear elasticity range was performed using the fluid-structure interactive (FSI) method. Structural safety was evaluated by analyzing tip deflection, strain, and failure index of the blade due to bending moment. As a result, Model-B was able to reduce blade tip deflection and weight. In addition, safety could be secured by indicating that the failure index, inverse reserve factor (IRF), was 1 or less in all load ranges excluding 3.0*Vr of Model-A. In the future, structural safety will be evaluated by applying various failure theories and redesigning the laminated pattern as well as the change of blade material.

Structural design and evaluation of a 3MW class wind turbine blade

  • Kim, Bum-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.154-161
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    • 2014
  • This research presents results of structural designs and evaluations for 3MW Wind Turbine Blade by FEM analysis. After the GFRP model was designed as a baseline model, failure check by Puck's failure criterion and buckling analysis were accomplished to verify safety of wind turbine blade in the critical design load case. Moreover, applicability of two kinds of carbon spar cap model, was studied by comparing total mass, price and tip deflection to the GFRP model. The results showed that the GFRP model had sufficient structural integrity in the critical design load case, and the carbon spar cap model could be a reasonable solution to reduce weights, tip deflections.

Improvement of Design by Structural Test for 750㎾ HAWT Composite Blade (750㎾급 수평축 풍력발전용 복합재 회전날개의 구조 시험을 통한 설계개선에 관한 연구)

  • 공창덕;정종철
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.22-29
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    • 2000
  • In this study, the 750㎾ scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. after improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of th blade structure.

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Structural Test and Evaluation of Composite Blade for Wind Turbine System

  • Ahn, Sungjin;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.17-20
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    • 2016
  • In this work, a structural design on horizontal axis wind turbine blade using natural flax fiber composite is performed. The structural design results of flax/epoxy composite blade are compared with the design results of glass/epoxy composite blade. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Through the structural analyses, it is confirmed that the designed blade using natural composite is acceptable for structural safety, blade tip deflection, structural stability, resonance possibility, and weight. Finally, structural test of manufactured blade was performed. Through the structural test, it is confirmed that the designed blade is acceptable.

Structural Design and Proof Test of a 2MW Wind Trubine Blade (2MW 로터 블레이드 구조설계 및 인증시험)

  • Bang, Jo-Hyug;Kim, Yang-Soo;Ryu, Ji-Yune;Kim, Doo-Hoon;Park, Sun-Ho;Park, Byoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.349-352
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    • 2007
  • A GFRP based composite blade was developed for a 2MW wind energy conversion system of type class IIA. The blade sectional geometry was designed to have a general shell-spar and shear web structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, blade tip deflection and natural frequencies were evaluated to satisfy the strength and stability requirements in accordance with the IEC61400-1 and GL Regulations. The prototype blade was passed the structural proof test for GL certification.

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Aerodynamic assessment of airfoils for use in small wind turbines

  • Okita, Willian M.;Ismail, Kamal A.R.
    • Advances in Energy Research
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    • v.6 no.1
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    • pp.35-54
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    • 2019
  • A successful blade design must satisfy some criterions which might be in conflict with maximizing annual energy yield for a specified wind speed distribution. These criterions include maximizing power output, more resistance to fatigue loads, reduction of tip deflection, avoid resonance and minimize weight and cost. These criterions can be satisfied by modifying the geometrical parameters of the blade. This study is dedicated to the aerodynamic assessment of a 20 kW horizontal axis wind turbine operating with two possible airfoils; that is $G{\ddot{o}}ttingen$ 413 and NACA 2415 airfoils (the Gottingen airfoil never been used in wind turbines). For this study parameters such as chord (constant, tapered and elliptic), twist angle (constant and linear) are varied and applied to the two airfoils independently in order to determine the most adequate blade configuration that produce the highest annual energy output. A home built numerical code based on the Blade Element Momentum (BEM) method with both Prandtl tip loss correction and Glauert correction, X-Foil and Weibull distribution is developed in Matlab and validated against available numerical and experimental data. The results of the assessment showed that the NACA 2415 airfoil section with elliptic chord and constant twist angle distributions produced the highest annual energy production.

Experimental Verification of Compressor Blade Aeromechanics (압축기 블레이드 Aeromechanics의 시험적 검증)

  • Choi, Yun Hyuk;Park, Hee Yong;Kim, Jee Soo;Shin, Dong Ick;Choi, Jae Ho;Kim, Yeong Ryeon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.240-244
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    • 2017
  • Experimental verification in the rig test stage for component development is a vital link between the aeromechanical design and structural integrity validation process. Based on this premise, Non-Intrusive Stress Measuring System was adopted on the axial compressor test rig to measure the static and dynamic tip deflection of all blades by using tip-timing sensors. Through analyzing vibration characteristics, we evaluated the vibratory stresses seen on the blades fatigue critical location; detected synchronous resonances which are the source of High Cycle Fatigue (HCF) in blades; presented non-synchronous vibration response by aerodynamic excitation and individual blade mis-tuning patterns.

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