• Title/Summary/Keyword: Blade loading

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DESIGNING EXPERIENCE OF AUTOMOTIVE TURBOCHARGER IMPELLER FOR FLANK MILLING (Flank Milling 공법적용을 위한 자동차용 터보차져 임펠러의 설계체험)

  • Bang, J.C.;Shuripa, V.A.
    • Journal of computational fluids engineering
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    • v.18 no.4
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    • pp.1-8
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    • 2013
  • The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.

Damage Monitoring for Wind Turbine Blade using Impedance Technique (임피던스 기법을 이용한 풍력 블레이드 손상 모니터링)

  • Huh, Yong-Hak;Kim, Jongil;Hong, Seonggu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.452-458
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    • 2013
  • Impedance based monitoring technique was investigated to evaluate the damage occurring in wind turbine blade. In this study, PVDF film piezo sensors were patched on the 10 kW wind turbine blade, and impedance was measured over the frequency range of 1~200 MHz under fatigue loading. With applying fatigue loads on the blade, change in maximum deflection of the blade and local strain values could be obtained from the strain gages attached on the blade, and difference of the impedance signatures was also observed. From these data, it could be found that local damage or geometrical change in the blade structure happened. To quantitatively compare the impedance signature patterns, a statistical algorithm, scalar damage metric M was used. It was calculated from the impedance signatures considering fatigue loads and location of the sensors. The metric values were compared to correlate the metrics with damage in the blade.

Study on Structural Design of Glass/epoxy Composite Blade and Tower of Vertical Axis Wind Turbine System (수직축 풍력 발전 시스템의 유리/에폭시 복합재 블레이드 및 타워 구조 설계 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.31 no.3
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    • pp.104-110
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    • 2018
  • This study is to propose the structural design and analysis procedure about composite blade and tower of vertical axis wind turbine technology. In this study, structural design of tower for vertical axis wind turbine was performed after vertical blade design and manufacturing. The structural design requirement and specification of blade and tower was investigated. After tower of structural design, the structural analysis of the tower was conducted by the finite element method. It was performed that the stress, deformation and natural frequency analysis at the applied loading. The design modification of tower configuration was proposed by structural analysis. It was confirmed that the final designed tower structure is safety through the structural analysis.

A Study on Failure Analysis of Low Pressure Turbine Blade in Nuclear Plant using AFM (AFM을 이용한 발전소용 저압 터빈 블레이드의 파손해석에 관한 연구)

  • Hong, Soon-Hyeok;Choi, Woo-Sung;Moon, Sung-Jun;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.61-68
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    • 2001
  • Turbine blade in nuclear plant is subject to cyclic bending fatigue by high steam pressure. Especially, fatigue fracture is caused by low stress below yielding stress. Photograph by SEM doesn't have striation but photograph by AFM has striation on the fatigue fractured surface of 12% Cr steel used in turbine blade. Surface roughness $R_q$ has the linear relation with respect to stress intensity factor range ΔK and is increased linearly according to load amplitude $\textit{\Delta}P$. In this study loading condition applied to turbine blade is predicted by the relation between the gradient of $R_q$ to $\textit{\Delta}K$ and load amplitude $\textit{\Delta}P$.

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Bend-Twist Coupling Behavior of 10 MW Composite Wind Blade (10 MW급 복합재 풍력 블레이드의 굽힘-비틀림 커플링 거동 연구)

  • Kim, Soo-Hyun;Shin, Hyungki;Bang, Hyung-Joon
    • Composites Research
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    • v.29 no.6
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    • pp.369-374
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    • 2016
  • In this study, a structural optimal design of 10 MW composite blade was performed using bend-twist coupled(BTC) design concept. Bend-twist coupling of blade means the coupling behavior between the bending and torsional deflections due to the composite lamina with fiber angle biased from the blade longitudinal axis. This can potentially improve the overall performance of composite blade and reduce the dynamic loading. Parametric studies on layup angle, thickness and area of off-axis carbon UD were conducted to find the optimum coupling effect with weight reduction. Comparing the results of fatigue load analysis between conventional model and BTC applied model, the damage equivalent load(DEL) of blade root area were decreased about 3% in BTC model. To verify the BTC effect experimentally, a 1:29 scaled model was fabricated and the torsion at the tip under deflection behavior of blade stiffener model was measured by static load test.

Multi-MW Class Wind Turbine Blade Design Part I : Aero-Structure Design and Integrated Load Analysis (Multi-MW급 풍력발전용 블레이드 설계에 관한 연구 Part I : 공력-구조 설계 및 통합하중해석)

  • Kim, Bum Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.4
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    • pp.289-309
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    • 2014
  • A rotor blade is an important device that converts kinetic energy of wind into mechanical energy. Rotor blades affect the power performance, energy conversion efficiency, and loading and dynamic stability of wind turbines. Therefore, considering the characteristics of a wind turbine system is important for achieving optimal blade design. This study examined the general blade design procedure for a wind turbine system and aero-structure design results for a 2-MW class wind turbine blade (KR40.1b). As suggested above, a rotor blade cannot be designed independently, because its ultimate and fatigue loads are highly dependent on system operating conditions. Thus, a reference 2-MW wind turbine system was also developed for the system integrated load calculations. All calculations were performed in accordance with IEC 61400-1 and the KR guidelines for wind turbines.

Source Location on Full-Scale Wind Turbine Blade Using Acoustic Emission Energy Based Signal Mapping Method (음향방출 에너지 기반 신호 맵핑 기법을 이용한 실물 풍력 블레이드 손상 검출)

  • Han, Byeong-Hee;Yoon, Dong-Jin;Huh, Yong-Hak;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.443-451
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    • 2013
  • Acoustic emission(AE) has emerged as a powerful nondestructive tool to detect any further growth or expansion of preexisting defects or to characterize failure mechanisms. Recently, this kind of technique, that is an in-situ monitoring of inside damages of materials or structures, becomes increasingly popular for monitoring the integrity of large structures like a huge wind turbine blade. In this study, the activities of AE signals generated from external artificial sources was evaluated and located by new developed signal mapping source location method and this test is conducted by 750 kW full-scale blade. And a new source location method was applied to assess the damage in the wind turbine blade during step-by-step static load test. In this static loading test, we have used a full scale blade of 100 kW in capacity. The results show that the acoustic emission activities give a good agreement with the stress distribution and damage location in the blade. Finally, the applicability of the new source location method was confirmed by comparison of the result of source location and experimental damage location.

Determination of the Principal Directions of Composite Helicopter Rotor Blades with Arbitrary Cross Sections

  • Oh, Taek-Yul;Choi, Myung-Jin;Yu, Yong-Seok;Chae, Kyung-Duck
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.291-297
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    • 2000
  • Modern helicopter rotor blades with non-homogeneous cross sections, composed of anisotropic material, require highly sophisticated structural analysis because of various cross sectional geometry and material properties. They may be subjected by the combined axial, bending, and torsional loading, and the dynamic and static behaviors of rotor blades are seriously influenced by the structural coupling under rotating condition. To simplify the analysis procedure using one dimensional beam model, it is necessary to determine the principal coordinate of the rotor blade. In this study, a method for the determination of the principal coordinate including elastic and shear centers is presented, based upon continuum mechanics. The scheme is verified by comparing the results with confirmed experimental results.

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Numerical Evaluation of Flow and Performance of Turbo Pump Inducers

  • Shim, Chang-Yeul;Kang, Shin-Hyoung
    • Journal of Mechanical Science and Technology
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    • v.18 no.3
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    • pp.481-490
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    • 2004
  • Steady state flow calculations are executed for turbo-pump inducers of modern design to validate the performance of Tascflow code. Hydrodynamic performance of inducers is evaluated and structure of the passage flow and leading edge recirculation are also investigated. Calculated results show good coincidence with experimental data of static pressure performance and velocity profiles over the leading edge. Upstream recirculation, tip leakage and vortex flow at the blade tip and near leading edge are main sources of pressure loss. Amount of pressure loss from the upstream to the leading edge corresponds to that of whole pressure loss through the blade passage. The viscous loss is considerably large due to the strong secondary flow. There appears more stronger leading edge recirculation for the backswept inducer, and this increases the pressure loss. However, blade loading near the leading edge is considerably reduced and cavitation inception delayed.

A Study of the Conceptual Design of Medium Size Utility Helicopter Rotor System (중형 헬리콥터 로터 시스템 개념설계 연구)

  • Kim, June-Mo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.3 s.22
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    • pp.33-41
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    • 2005
  • This paper describes the conceptual design of medium size helicopter rotor system. Based on assumed design requirements, trade-off study for rotor configuration has been conducted in terms of rotor tip speed, disk loading, blade area, solidity, etc for estimated primary mission gross weight. For the main rotor, four-blade and five-blade rotors are studied with the conventional tail rotor. The performance analysis for baseline configuration is conducted using a helicopter performance analysis program. The analysis shows design results satisfy the design requirements.