• Title/Summary/Keyword: Blade Force

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Development of Crack Detecting Method at Steam Turbine Blade Root Finger using Ultrasonic Test (초음파탐상 검사를 이용한 증기터빈 블레이드 루트 휭거 균열 탐지기법 개발)

  • Yun, Wan-No;Kim, Jun-Sung;Kang, Myung-Soo;Kim, Duk-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.738-744
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    • 2011
  • The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.

A Study on the Evaluation of Structural Properties of Wind Turbine Blade-Part1 (풍력터빈의 구조특성 평가에 관한 연구-Part1)

  • Lee, Kyoung-Soo;Huque, Ziaul;Kommalapati, Raghava;Han, Sang-Eul
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.4
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    • pp.47-54
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    • 2014
  • This paper presents the structural model development and verification processes of wind turbine blade. The National Renewable Energy Laboratory (NREL) Phase VI wind turbine which the wind tunnel and structural test data has publicly available is used for the study. The wind turbine assembled by blades, rotor, nacelle and tower. The wind blade connected to rotor. To make the whole turbine structural model, the mass and stiffness properties of all parts should be clear and given. However the wind blade, hub, nacelle, rotor and power generating machinery parts have difficulties to define the material properties because of the composite and assembling nature of that. Nowadays to increase the power generating coefficient and cost efficiency, the highly accurate aerodynamic loading evaluating technique should be developed. The Fluid-Structure Interaction (FSI) is the emerging new way to evaluate the aerodynamic force on the rotating wind blade. To perform the FSI analysis, the fluid and structural model which are sharing the associated interface topology have to be provided. In this paper, the structural model of blade development and verifying processes have been explained for Part1. In following Part2 paper, the processes of whole turbine system will be discussing.

Determination of Optimum Cutter Shape for Peeling Altari Radish (알타리무 삭피용 최적 칼날형상의 구명)

  • 민영봉;김성태;강동현;정태상
    • Journal of Biosystems Engineering
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    • v.28 no.5
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    • pp.421-428
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    • 2003
  • This study was conducted to determine the optimum blade shape for peeling Altari radish. To figure out the required peeling force according to various angles of blade and rakes of peeling cutter, two peeling tests such as circumferential peeling and longitudinal peeling of Altari radish were carried out. Based on the pretest results, which performed to investigate the applicability of the optimum shape of cutter and to find out the cutting pattern according to the lapse of days after harvesting the radish, the peeling depth and width of the blade were fixed at 2 mm and 10 mm. From two methods of circumferential and longitudinal peeling test, the angles of rake and blade as cutter shape factors were affected on peeling force. But the peeling speed was not affected on it under the safety speed as 0.2 m/s, without blade vibrating on peeling operation. The rake angle was more effective factor than the blade angle, and the optimum angles of blade and rake were 10$^{\circ}$ and 55$^{\circ}$ respectively. The cutting surface by the longitudinal peeling was more smooth than that by the circumferential peeling. There was no problem in peeling work during 4 days after harvest because the freshness of the Altari radish was maintained.

Design Optimization of QTP-UAV Prop-Rotor Blade Using ModelCenter (ModelCenter를 이용한 QTP-UAV 프롭로터 블레이드 형상 최적설계)

  • Kang, Hee Jung
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.36-43
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    • 2017
  • Blade design optimization of QTP-UAV prop-rotor was conducted using ModelCenter(R). Performance efficiency of the blade in hover and forward flight were adopted as the multi-objective function. Required power and pitch link force applied to constraint in each flight mode and limited lower than the value of the baseline blade. Design variables of root chord length of the blade, taper ratio, twist slope, twist angle at 0.5R of the blade, anhedral angle, parabolic coefficient of a tip shape and location of airfoil were used to generate the blade planform. CAMRAD-II, the comprehensive analysis program of rotorcraft, was used for performance analysis of prop-rotor blade in design process. Performance of the optimized blade improved 1.6% of figure of merit in hover and 13.6% of propulsive efficiency in forward flight. Pitch link force also reduced approximately 30% less than that of the baseline blade.

Numerical Analysis of Wind Turbine of Drag Force Type with change of Blade Number and Pitch Angle (수직항력식 터빈을 이용한 풍력발전 시스템의 형상 변화 및 피치각 변화에 관한 유동해석)

  • Park C.;Park G. S.;Park W. G.;Yoon S. H.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.61-64
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    • 2004
  • To analyze the performance of Wind turbine of the drag force type, 3-D RANS equations were solved by the iterative time marching method on sliding multiblock grid system. The numerical flow simulations by changing blade number and pitch angle were carried out : blade number = 15, 20 circumferentially; pitch angle = $30^{\circ},\; 50^{\circ}$ radially. The torque coefficient was also calculated.

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Mechanics of Diamond Blade Sawing (다이아몬드 블레이드를 사용한 절단가공이 절단저항력 해석)

  • Seo, Young-Il;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.84-90
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    • 1996
  • A theoretical analysis is presented on the mechanics of diamond blade sawing. The normal and tangential components of cutting force are calculated. Experimental results are also presented, which show the effects of cutting variables such as cutting speed, feed speed, cutting area, and concentration of diamond blade on the cutting forces. The experimental results are found to be in good agreement with those predicted by the analytical calculation.

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Numerical Study on the Effects of Combination of Blade Number for Shaft Forces and Moments of Contra-Rotating Propeller (상반회전 프로펠러의 날개수 조합에 따른 축기진력 연구)

  • Paik, Kwang-Jun;Lee, Jinsuk;Lee, Taegu;Hoshino, Tetsuji;Park, Hyung-Gil;Seo, Jongsoo
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.5
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    • pp.282-290
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    • 2013
  • The effects of the combination of blade number for forward and after propeller on the propeller shaft forces of a contra-rotating propeller (CRP) system are presented in the paper. The research is performed through the numerical simulations based on the Reynolds-Averaged Navier-Stokes equations (RANS). The simulation results of the present method in open water condition are validated comparing with the experimental data as well as the other numerical simulation results based on the potential method for 4-0-4 CRP (3686+3687A) and 4-0-5 CRP (3686+3849) of DTNSRDC. Two sets of CRP are designed and simulated to study the effect of the combination of blade number in behind-hull condition. One set consists of 3-blade and 4-blade, while the other is 4-blade and 4-blade. A full hull body submerged under the free surface is modeled in the computational domain to simulate directly the wake field of the ship at the propeller plane. From the simulation results, the fluctuations of axial force and moment are dominant in the case of same blade numbers for forward and after propellers, whereas the fluctuations of horizontal and vertical forces and moments are very large in the case of different blade numbers.

A simple method for estimating transition locations on blade surface of model propellers to be used for calculating viscous force

  • Yao, Huilan;Zhang, Huaixin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.4
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    • pp.477-490
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    • 2018
  • Effects of inflow Reynolds number (Re), turbulence intensity (I) and pressure gradient on the transition flow over a blade section were studied using the ${\gamma}-Re{\theta}$ transition model (STAR-CCM+). Results show that the $Re_T$ (transition Re) at the transition location ($P_T$) varies strongly with Re, I and the magnitude of pressure gradient. The $Re_T$ increases significantly with the increase of the magnitude of favorable pressure gradient. It demonstrates that the $Re_T$ on different blade sections of a rotating propeller are different. More importantly, when there is strong adverse pressure gradient, the $P_T$ is always close to the minimum pressure point. Based on these conclusions, the $P_T$ on model propeller blade surface can be estimated. Numerical investigations of pressure distribution and transition flow on a propeller blade section prove these findings. Last, a simple method was proposed to estimate the $P_T$ only based on the propeller geometry and the advance coefficient.

Preliminary Study on Development of Length-Variable Rotor Blade for Unmanned Helicopter (무인 헬리콥터용 길이가변 로터 블레이드 개발을 위한 선행연구)

  • Chun, Ju-Hong;Byun, Young-Seop;Lee, Byoung-Eon;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.73-79
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    • 2010
  • A preliminary study on a length-variable rotor blade for a small unmanned helicopter has been conducted. After surveys on previous researches, and examining requirements for application to a small unmanned helicopter, a length-variable rotor blade was designed and manufactured to be driven by centrifugal force from rotor revolution with no mechanical actuator. The rotor blade was divided into a fixed inboard section and an outboard section sliding in span-wise direction. In order to determine the operating conditions of the length-variable rotor during revolution, and to derive the design variables of extension spring and rotor weight, a series of analyses from multi-body dynamics solution were conducted. The manufactured prototype was verified of its length-varying mechanism from a rotor stand, the results and required future improvements are discussed.

Cause of Fatigue Failure of the First Blade of 100-MW Gas Turbine (100 MW급 가스터빈 1단 블레이드의 피로파괴 발생 원인)

  • Youn, Hee-Chul;Woo, Chang-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.632-638
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    • 2015
  • Many failures have been reported in gas turbine facilities owing to repeated startups and prolonged use of the turbines. In this study, the causes and mechanism of fatigue failure in the first blade of a gas turbine were analyzed using a finite element method to calculate the centrifugal force, bending force, and a modal analysis based on the stress-stiffening effect and harmonic response under the operating conditions. The results show that, fatigue damage was caused by the resonance conditions encountered, in which the first natural frequency declined along with an increase in the metal temperature of the blade. The position of the expected fatigue damage was shown to match the actual position of the cracking at the root area of the blade, which was on the concave side. In addition, the equivalence fatigue stress was observed to approach the fatigue limit.