• Title/Summary/Keyword: Bending fatigue property

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The Study on the Fatigue Life Prediction on Wheels through CAE (CAE를 이용한 자동차용 휠(wheel)의 피로수명 예측기법 연구)

  • 김만섭;고길주;김정헌;양창근;김관묵
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.117-122
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    • 2004
  • The fatigue life in wheels was predicted by simulating the experimental method using Finite-Element analysis. Based on a high frequency fatigue property, calculations of the stresses in wheels were performed by simulating the rotating bending fatigue test. Wheels made of an aluminum alloy(A356.2) were tested using a bending fatigue tester. Results from bending fatigue test showed a linear correlation between bending moment and stress amplitude. Consequently, Finite-Element calculations were performed by a linear analysis. In order to find stress-cycles curves, spoke parts of wheel were tested using a rotary bending fatigue tester. Also, highly accurate Finite-Element analysis requires regression lines and confidence intervals from these results. In conclusion, if the fatigue data related to the material and manufacturing procedure are reliable, the prediction on fatigue lift in wheels can be carried out with high accuracy.

Lifetime Estimation for FPCB of Slide mobile phone (슬라이드형 휴대폰 FPCB(Flexible Printed Circuit Board)의 수명예측)

  • Choi, Jin-Young;Chang, Seog-Weon;Kwack, Kae-Dal
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1283-1288
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    • 2008
  • The FPCB is used as the important component of the sliding mechanism of mobile phones. FPCB have been used as jumper cables(fixed wiring) in various types of circuits because of their flexibility and bending property. The dominant failure mode of the FPCB is open that was caused by fatigue. The fatigue is repeated whenever the sliding is open, so it is a mainly cause of FPCB fatigue. We examined the bending-fatigue lifetime of FPCB. we focused on observing the contact resistance degradation of FPCB of mobile phones according to different test condition of bending strain. As a result, it has proved that lifetime decreased by increasing bending strain.

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Endurance Evaluation and Fatigue Property fo Axle Housing (Axle Housing의 내구성 판단과 피로특성)

  • Byeon, Hui-Mun;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.13
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    • pp.3-13
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    • 1984
  • Fatigue failure of axle housing could cause many injuries and much financial loss. This challenges the engineer to improve design decisions involving fatigue. Endurance evaluation of axle housing is great interest to auto-mobile manufacturers for the sake of safety and reliability. Axle housing is subjected to gross vehicle weight(G.V.W)as mean load and alternating load. Theoretical design diagram involving mean and alternating stresses is used for the evaluation of axle housing fatigue endurance with the equivalent stress of fatigue critical area on the axle housing. Four point bending fatigue tests on axle housing with constant amplitude loading at approximately R=0 were performed with 50 ton servohydraulic strucural fatigue testing machine developed at KIMM. Specimens were made with the same material STKM 13B as the axle housing and tested to obtain S_N data. Five specimens of STKM 13B were tested at 253.61 MPa and weibull distribution was obtained at the same stress level. Material data and structural data were compares and fatigue stress property factor and fatigue life property factor were obtained.

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A Study on the Fatigue Phenomena of Woven Fabrics -On the Changes of Mechanical Properties and Handle of Woven Fabrics Caused by the Wearing- (직물의 피노에 관한 연구 -착용에 의한 역학적 성질과 태의 변화-)

  • Suh Young Sook
    • Journal of the Korean Society of Clothing and Textiles
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    • v.10 no.1
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    • pp.47-57
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    • 1986
  • The purpose of this study is to investigate fatigue phenomema of woven fabric. In order to obtain the basic data which is available for predicting the fabric fatigue phenomena, the change of mechanical properties of woven fabrics caused by the wearing and the changes of mechanical properties of woven fabrics which were subjected to repeated tensile-shearing deformation using fabric testing machine has been investigated and compared. The fatigue of woven fabrics was examined with the value of basic mechanical properties of specimens measured by the KES-F fabric testing system and their hand value and wearing ability. The results were as follows. 1) The fatigue phenomena of woven fabrics by the wearing for 800 hours are different on the position of the body: On the portion of hip, the change of surface property was the greatest, bending hysterisis was greatly increased, thickness weight, stiffness, fullness shearing hysterisis were more increased than original fabric and T.H.V. was decreased. On the portion of knee, decreasing of tensile resilience and increasing of bending, shearing hysterisis were observed greater than any other part, and increasing of stiffness, crispness was more than original fabric. On the bottom area, the changes of mechanical property was comparatively small, H.V. and T.H.V. showed near the value of the original fabric. 2) By drycleaning most of mechanical properties showed the tendency to recover the value of the original fabric, but bending hysterisis and thickess were increased, tensile and com-pression resilience were decreased more than original fabric in all parts. 3) The fatigue phenomena caused by fabric fatigue testing machine were as follows. The decreasing of hystersis in the repeated deformation such as bending, shearing was appeared at the $10^2$ deformation, but with the increasing cycle, the tendency was slightly regained. Handle value was also appeared the lowest value at the $10^2$ deformation.

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Effect of Ni and Mo Addition on Fatique Property in 12Cr Steel (12Cr강의 피로특성에 미치는 Ni+Mo 첨가의 영향)

  • Lee, Jin-Kyung;Bae, Dong-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.24 no.4_2
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    • pp.435-441
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    • 2021
  • This research was performed to study the effect of the Ni + Mo addition on the fatigue properties in 12Cr steel. After heat treatment of 12Cr steel and 12Cr-Ni-Mo steel, tensile tests, impact tests, hardness tests, and rotary bending fatigue tests were performed, respectively. The fatigue fracture surface was observed and analyzed using SEM and EDS. The fatigue limit of 12Cr steel was 554 MPa, which was 49 MPa higher than 505 MPa of 12Cr-Ni-Mo steel. Striations, which are the shape of the typical fatigue fracture surface, were observed at the fracture surface near the starting point of fatigue fracture in the 12Cr steel and 12Cr-Ni-Mo steel. However, unlike the case of 12Cr steel, 12Cr-Ni-Mo steel also had a mixed fracture surface with the fatigue and the ductile fracture surface. When brittle non-metallic inclusions exist near the starting point of fatigue failure, the crack propagation was further promoted and the fatigue life was drastically reduced.

Fracture Probability Properties of Pure and Cantilever Bending Fatigue of STS304 Steel (STS304강의 순수 및 외팔보형 굽힘 피로에 대한 파괴확률 특성)

  • Roh, Sung-Kuk;Park, Dae-Hyun;Jeong, Soon-Uk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.199-204
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    • 2001
  • Big accidents of flyings, vessel, subways, gas equipments, buildings and bridge happens frenquently. Therefore many people are suffering harm of property. The destruction cause of macaine components is almost accused by fatigue. This study is test for STS304 specimen using pure and cantilever bending state. Rounded specimen and notched specimen including fracture surface investigation was comparatively experimented, fatigue life according to degree of surface finishing was examined. Fatigue fracture probability of notched canilever specimens were predicted by P-S-N curve, median rank and Weibull distribution. And at the relation with the rotational speed and stress, the fatigue life of the test specimen was higher at high speed than low speed.

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Influence of Carbide Formation on Tensile and Fatigue Properties of Carburized Steels

  • Yu, Eunji;Jung, Heejong;Kim, Kun-Su;Kim, Eui-Jun;Kim, Jongryoul
    • Applied Microscopy
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    • v.43 no.2
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    • pp.81-87
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    • 2013
  • The influence of carbide formation on mechanical properties has been investigated in carburized steels. Through controlled diffusion and precipitation processes, the morphologies of carbides could be changed and then fine, networked, and spherical shapes at carburized layers were obtained. These morphological changes affected tensile and bending fatigue properties of the steel. The fine and the spherical carbides acted as resistance sites against crack propagation, which improved the mechanical properties. However, the networked carbides deteriorated the properties because the cracks propagated along the boundaries of them. These results indicate that the morphological control of carbides is one of important keys to improve the mechanical properties.

Three Point Bending Fatigue Property with Heat Treatment Condition in a Powder Metallurgical High Speed Steel JYPS-23 (분말고속도공구강 JYPS-23에서 열처리조건에 따른 3점 굽힘피로특성)

  • 홍성현;배종수;김용진
    • Journal of Powder Materials
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    • v.7 no.3
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    • pp.131-136
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    • 2000
  • The effect of tempering temperature on the three point bending fatigue behavior of a P/M high speed steel JYPS-23 (1.28% C, 4.20% Cr, 6.40% W, 5.00% Mo, 3.10% V, bal. Fe) was investigated. The number of cycles to failure of the specimen austenitized at $1175^{\circ}C$ drastically increased with increasing tempering temperature. As tempering temperature increased from 500 to $620^{\circ}C$, the volume fraction and average size of carbides (MC or M6C) did not significantly changed, while hardness decreased drastically. The reduced hardness is due to the softening of matrix, which increased the resistance of the fatigue crack propagation. For a practical application, powder compacting test were also conducted with the P/M high speed steel punches tempered at 500, 580, and $620^{\circ}C$. The number of compacting cycles to failure of the punches also increased with increasing tempering temperature.

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A Study on a micro dynamic tester development for a micro property measurement of a micro metal specimen (마이크로 금속 박판의 동적 물성치 측정을 위한 마이크로 동적 시험 장치 개발에 관한 연구)

  • Lee, Jin-Pyo;Lee, Hye-Jin;Hwang, Jai-Hyuk;Lee, Nak-Kyu;Bae, Jae-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.163-168
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    • 2006
  • In a micro-unit of electronic-machine, vibration can be excited by a small impact, and this vibration acts as a fatigue load. To measure the vibration effect on the micro unit, a micro dynamic tester is needed to test a micro specimen. In this paper, it has confirmed a movement of the PZT(piezo actuator) to use a sine signal. And, it has confirmed a fracture of specimens by using a tension-tension input signal in PZT. A metal-material property in the micro scale has been tested to compare with the macro scale. A fatigue test has been conducted by using PZT actuator to give a bending-tension effect.

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Mechanical Property and Fatigue Bahavior of $Al/{Al_2}{O_3}$ Metal Matrix Composite ($Al/{Al_2}{O_3}$금속복합재료의 기계적 성질과 피로거동)

  • Song, Jeong-Il;LIm, Hong-Jun;Han, Gyeong-Seop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.753-764
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    • 1996
  • The metal matrix composites(MMC) are currently receiving a great deal of attention. These composites possess exellent mechanical and physical properties such as modulus, strength, wear resistance and thermal stability, which make them very attractive for use in automotive piston. In this study, $Al/{Al_2}{O_3}$(15%) composites are fabricated by the squeeze casting method. Mechanical properties such as tensile strength and ductility are performed at room and elevated temperature($250^{\circ}C$ and $350^{\circ}C$), respectively. Through thermomechanical analyser, thermal expansion coefficient of $Al/{Al_2}{O_3}$ composites are conducted for ranging from room temperature to ($400^{\circ}C$.And bending fatigue tests are also performed by the rotary bending machine at room temperature.The tensile strength and elastic modulus have been improved up to 38% and 35% by the addition of the reinforcements, respectively. Thermal expansion coefficients of MMCs which is located normal and parralel to the applied pressure are showed slightly different less than 10%. Fatigue strengh of the composite was improved by about 20% compared with that of unreinforced Al alloy. The results of this study will be used to understand the basic fracture behavior of MMCs and eventually to expand the applocation of MMCs as a machine parts undertaken various loadings.