• 제목/요약/키워드: Bearing wear

검색결과 267건 처리시간 0.026초

저속 2행정 박용 기관에서의 LO 입자 오염도에 따른 베어링 마모 특성 평가 (Evaluation of The Wear Characteristics on The White Metal Bearing in a Low Speed Two-Stroke Marine Diesel Engine)

  • 안용희;김대영;김은철;박득진
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.21-22
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    • 2005
  • A study on the wear characteristics of the white metal(Sn-base alloy) bearing as a function of particle contamination level was conducted in order to establish control criteria of the lubricant in the 2-stroke marine diesel engine. Particle contamination level of the lubricants ranged from NAS 10 to 12 for the experiments. Bar-on-plate type wear test was performed using reciprocating wear tester. Based on this study it was found that there was no noticeable difference in weight loss of the white metal for NAS10 and NAS11(particle contamination level). Surface roughness of the white metal bearing after the wear test of 8hrs for the highly contaminated lubricant(NAS12 level) was up to $6{\mu}m$ in Rmax whilst that of the less contaminated lubricants(NAS10 & 11) was less than $1.5{\mu}m$ in Rmax.

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베어링 내륜의 내면 연삭가공에서 진원도 개선 방안 (A scheme on roundness lmprovement in internal grinding of bearing inner race)

  • 김정석;강명창;배정철
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.60-66
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    • 1996
  • Precision of bearing race is very important to maintain the clearance between ball and inner race. In internal grinding of bearing race, its roundness is dependent on shoe wear, accuracy of jig, dressing method and grinding conditions. In this study, the characteristics of shoe wear and eccentricity of workpiece were investigated experimentally. When wear of fornt shoe wear reaches at 100.mu. m and that of rear shoe reaches at 114 .mu. m, eccentricity of inner race is increased to 1.4 .mu. m. Roundness of race is mainly related to wear of rear shoe and ring type shoe is recommended to improve roundness of race.

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자동차 변속기용 구름베어링의 파손현상 고찰(II) - 차동장치용 테이퍼 로울러 베어링 (A Study on the Rolling Bearing Failure Mode of Automotive Transaxle(II) -Tapered Roller Bearing for Differential Unit)

  • 현준수;박태조
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 제35회 춘계학술대회
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    • pp.162-168
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    • 2002
  • This paper shows the failure(wear) phenomena of differential bearings in the transaxle of passenger cars and investigate their characteristics. It was found that the wear mechanism was mild abrasive wear caused by the presence of particles in the gear box. The sides of the outer raceway was more neared than center of it, so it is showed as if the crowning of outer raceway are increased. With close examination of the failed bearing, various countermeasures could be suggested.

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파이어링 상태의 일정 축 각속도에서 엔진베어링의 마모 해석 - Part II: 저어널베어링 마모 계산 (Wear Analysis of Engine Bearings at Constant Shaft Angular Speed during Firing State - Part II: Calculation of the Wear on Journal Bearings)

  • 전상명
    • Tribology and Lubricants
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    • 제34권4호
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    • pp.146-159
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    • 2018
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings of a four-strokes and four-cylinder engine operating at a constant angular crank shaft speed during firing conditions. To decide whether the lubrication state of a journal bearing is in the possible region of wear scar, we utilize the concept of the centerline average surface roughness to define the most oil film thickness scarring wear (MOFTSW) on two rough surfaces. The wear volume is calculated from the wear depth and wear angle, determined by the magnitude of each film thickness on a set of oil films with thicknesses lower than the MOFTSW at every crank angle. To calculate the wear volume at one contact, the wear range ratio during one cycle is used. The total wear volume is then determined by accumulating the wear volume at every contact. The fractional film defect coefficient, asperity load sharing factor, and modified specific wear rate for the application of the mixed-elasto-hydrodynamic lubrication regime are used. The results of this study show that wear occurs only at the connecting-rod big-end bearing. Thus, simulation results of only the big-end bearing are illustrated and analyzed. It is shown that the wear volume of each wear scar group occurs consecutively as the crank angle changes, resulting in the total accumulated wear volume.

탄소강의 펄라이트 분율에 따른 미끄럼 마멸속도 편차 분석 (Analysis of Mean Deviation in Sliding-wear-rate of Carbon Steel with Various Pearlite Volume Fractions)

  • 김명곤;권혁우;허하리;김용석
    • 소성∙가공
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    • 제24권3호
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    • pp.205-211
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    • 2015
  • The current investigation was performed to study sliding-wear-rate deviation (wear-rate data scatter) in carbon steels with various microstructures. Pure iron, 0.2 wt. % C steel, 0.45 wt. % C steel, and bearing steel (AISI52100) were used for the investigation. These steels possess different microstructures. Microstructures of the pure iron, two carbon steel and the bearing steel were full ferrite, ferrite + pearlite and full pearlite, respectively. Depending on the carbon content, the carbon steel had different pearlite-volume fractions. Dry sliding wear tests of the steel were conducted using a ball-on-disk wear tester at a sliding speed of 0.1 m/s using a bearing ball (AISI52100) as a counterpart. Applied load and sliding distance were 100 N and 300 m, respectively. More than three (up to twelve) tests were conducted for each steel under the same conditions, and the mean deviations in the wear rate of the steel (microstructure) were compared. The wear-rate deviation in the steel with ferrite + pearlite microstructure was higher than that with ferrite microstructure, and the deviation decreased with the increase of pearlite volume fraction. The pure iron and the bearing steel specimens showed much less deviation. The high deviation observed from the ferrite + pearlite steel was attributed to irregular subsurface-crack nucleation and growth at the interface between the two micro constituents (ferrite and pearlite) during the wear test.

ANN Based System for the Detection of Winding Insulation Condition and Bearing Wear in Single Phase Induction Motor

  • Ballal, M.S.;Suryawanshi, H.M.;Mishra, Mahesh K.
    • Journal of Electrical Engineering and Technology
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    • 제2권4호
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    • pp.485-493
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    • 2007
  • This paper deals with the problem of detection of induction motor incipient faults. Artificial Neural Network (ANN) approach is applied to detect two types of incipient faults (1). Interturn insulation and (2) Bearing wear faults in single-phase induction motor. The experimental data for five measurable parameters (motor intake current, rotor speed, winding temperature, bearing temperature and the noise) is generated in the laboratory on specially designed single-phase induction motor. Initially, the performance is tested with two inputs i.e. motor intake current and rotor speed, later the remaining three input parameters (winding temperature, bearing temperature and the noise) were added sequentially. Depending upon input parameters, the four ANN based fault detectors are developed. The training and testing results of these detectors are illustrated. It is found that the fault detection accuracy is improved with the addition of input parameters.

구름접촉시 세라믹의 거시적 마모특성 (Macroscopic Wear Characteristics of Ceramics under the Rolling Contact)

  • Kim, Seock-Sam;Koto, Kohji;Hokkirigawa, Kzauo
    • Tribology and Lubricants
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    • 제5권1호
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    • pp.28-35
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    • 1989
  • The wear tests of ceramic materials in dry rolling contact were carried out at room temperature to investigate their macroscopic wear characteristics. Both point contact and line cootact were adapted in the wear tests of them. Ceramic materials used in these tests were silicon nitride, silicon carbide, cermet of TiN and TiC, titania, and alumina. The wear test of the bearing steel was carried out to compare to the wear test results of the ceramic materials. The results showed that the wear rate of silicon nitride was smaller than any other ceramic materials and bearing steel. In the steady wear, the wear volume of ceramic materials increases linearly with the rolling distance. It was also found from the experimental results that fracture toughness and surface roughness dominate the wear process of ceramic materials in dry rolling contact.

마멸율에 관한 저널베어링의 최적설계 (Optimum Design of Journal Bearings considering the Wear Rate)

  • 임오강;이왕진
    • 한국전산구조공학회논문집
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    • 제15권1호
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    • pp.155-164
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    • 2002
  • 저널과의 마찰과 마멸을 줄이기 위하여 저널베어링이 사용된다. 저널베어링은 유체 윤활 상대에서 사용되나, 압력이 지나치게 높거나 회전 속도가 작아지면 탄성 유체 윤활 상태의 유막이 파괴되어 접촉부의 돌기가 접촉되는 경계 윤활 상태가 된다. 따라서 혼합 윤활 상태가 되면 저널베어링의 마멸량이 증가하게 된다 본 논문은 마멸율을 최소화함으로 저널베어링의 수명을 연장하는 최적설계를 수행하였다 목적 함수로 혼합 윤활 영역에서 적용되는 마멸을 함수를 사용하였고, 저널베어링 설계에서 고려할 성능 인자들인 마찰 손실, 안정 한계 속도, 유막 파라미터 등을 제약 함수로 사용하였다. 저널베어링 형상을 나타내는 베어링 반경, 축 반경, 베어링 폭 등에서 본 연구는 베어링 반경을 설계 변수로 하였다. 정식화한 설계인자를 이용하여 저널베어링의 최적 설계를 순차 이차 계획법인 PLBA알고리즘을 사용하여 수행하였다.