• Title/Summary/Keyword: Bearing friction

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Experimental Study on Friction Characteristics of Pb-free Pin Bushing for an Internal Combustion Engine (내연기관용 무연 핀부싱의 마찰특성에 관한 실험적 연구)

  • Kim, Chung-Kyun;Oh, Kyoung-Seok
    • Tribology and Lubricants
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    • v.23 no.6
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    • pp.306-311
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    • 2007
  • This paper presents the friction characteristics of pb-fres pin bushing bearings for an automotive gasoline engine. The external load is 100 N to 600 N and the speed of the pin bushing bearing is 1000 rpm to 3000 rpm against the rubbing surfaces. And the contact modes of rubbing surfaces between a piston pin and a pb-free pin bushing specimen are a dry friction, an oil lubricated friction and a mixed friction that is starved by a lack of engine oil. Two influential factors of a contact rubbing modes and a material property are very important parameters on the tribological performance of a friction characteristic between a piston pin and a pb-free pin bushing. The experimental result shows that the pin bushing speed of 2000 rpm shows a typical oil film lubricated sliding contact mode in which means that as the applied load is increased, the friction loss is increasing. But other contact mode depending on the speed and the load may affect to the fiction coefficient without a regular and uniform trend. In summary, the oil lubricated rubbing surface definitely decreases a running-in period in short and increase oil film stiffness, and this may leads the reduction of a friction loss.

THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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A proposal for the analysis of the PDA testing results of the extra-long piles (초장대말뚝의 동재하시험 해석방안)

  • Lee, Myung-Whan;Hong, Hun-Sung;Kim, Sung-Hoi;Jun, Young-Suk
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.1269-1278
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    • 2006
  • These days the construction of extra-long piles increases. It is not unusual to install piles whose length exceed 45m. In such cases, the estimated value of negative skin friction becomes larger, often larger than the design load. In order to be sure of the safety of the super structure, the magnitude of the positive skin friction and the base bearing capacity should be known. In practice dynamic pile loading tests using PDA is the only possible measure to meet this requirement. However the analysis of dynamic pile loading test for such extra-long piles requires a thorough understanding of the pile-soil behaviour. In this paper, a new method to evaluate the positive skin friction and end bearing capacity from the normally performed PDA test is proposed. The proposed method was verified by performing specially designed pilot testings.

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A Study on the Application of Friction Pendulum System in Main Control Room of Nuclear Power Plant (마찰진자를 이용한 면진장치의 원전 주 제어실 적용에 관한 연구)

  • Kim, Woo Bum;Lee, Kyung Jin
    • Journal of Korean Society of Steel Construction
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    • v.17 no.4 s.77
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    • pp.407-417
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    • 2005
  • An experimental and analytical study was performed to apply the friction pendulum system (FPS) to the main control room of a nuclear power plant. A friction pendulum bearing was fabricated, and the dynamic response of the bearing was evaluated. A partial model of a main control room attached to the FPS was tested on the shake table. The model consisted of a cabinet, a $3m\times3m$ access floor, and four friction pendulum bearings. The artificial time history based on the floor response spectrum of the main control room was used as the earthquake input signal in the test. Comparisons between the analytical study and the experimental study were conducted to verify the results and to extend the experimental study to the range of parameters that could not be experimentally studied.

Numerical Design Method for Water-Lubricated Hybrid Sliding Bearings

  • Feng, Liu;Bin, Lin;Xiaofeng, Zhang
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.47-50
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    • 2008
  • This paper presents a new water-lubricated hybrid sliding bearing for a high speed and high accuracy main shaft system, along with the numerical method used for its design. The porous material for the restrictor and the restriction parameter were chosen based on the special requirements of the water-lubricated bearing. Subsequent numerical calculations give the load capacity, stiffness, and friction power of different forms of water-lubricated bearings. The pressure distribution of the water film in a 6-cavity bearing is shown, based on the results of the numerical calculations. A comparison of oil-lubricated and water-lubricated bearings shows that the latter benefits more from improved processing precision and efficiency. An analysis of the stiffness and friction power results shows that 6-cavity bearings are the preferred type, due their greater stiffness and lower friction power. The average elevated temperature was calculated and found to be satisfactory. The relevant parameters of the porous restrictor were determined by calculating the restriction rate. All these results indicate that this design for a water-lubricated bearing meets specifications for high speed and high accuracy.

Effect Reinforced Ground using Geocell (지오셀을 적용한 지반의 보강효과에 관한연구)

  • Shin, Eun-Chul;Kim, Sung-Hwan;Oh, Young-In
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.782-791
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    • 2009
  • This study was carried out the laboratory tests and field plate load test in order to evaluate the reinforcement effect of geocell for road construction. The geocell-reinforced subgrade shows the increment of cohesion and friction angle with comprison of non-reinforced subgrade. In addition, the field plate load test was performed on the geocell-reinforced subgrade to estimate the bearing capacity of soil. The direct shear test was conducted with utilizing a large-scale shear box to evaluate the internal soil friction angle with geocell reinforcement. The number of cells in the geocell system is varied to investigate the effect of soil reinforcement. The theoretical bearing capacity of subgrade soil with and without geocell reinforcement was estimated by using the soil internal friction angle. The field plate load tests were also conducted to estimate the bearing capacity with geocell reinforcement. It is found out that the bearing capacity of geocell-reinforced subgrade gives 2 times higher value than that of unreinforced subgrade soil. In the future, the reinforcement effect of the geocell rigidity and load-balancing effect of the geocells should be evaluated.

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Time effect of pile-soil-geogrid-cushion interaction of rigid pile composite foundations under high-speed railway embankments

  • Wang, Changdan;Zhou, Shunhua;Wang, Binglong;Guo, Peijun
    • Geomechanics and Engineering
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    • v.16 no.6
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    • pp.589-597
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    • 2018
  • Centrifuge model tests were used to simulate pile-raft composite foundation and pile-geogrid composite foundation with different pile spacing for researching the time effect of negative skin friction of rigid piles in high-speed railways. The research results show that the negative skin friction has a significant impact on the bearing capacity of composite foundation. Pile-raft composite foundation has higher bearing capacity compared to pile-geogrid composite foundation to reduce the effect of negative skin friction on piles. Both the foundation settlement and negative skin friction have significant time effect. The distribution of skin friction can be simplified as a triangle along the pile. The neutral point position moves deeper in the postconstruction stage at larger pile spacing. For pile-geogrid composite foundation, the setting of pile-cap affects the position of neutral point in the post-construction stage. Reinforced cushion with geotextile may promote the better performance of cushion for transmitting the loads to piles and surrounding soils. Arching effect in the cushion of the composite foundation is a progressive process. The compression of the rigid piles contributes less than 20% to 25% of the total settlement while the penetration of the piles and the compression of the bearing stratum below the pile tips contribute more than 70% of the total settlement. Some effective measures to reduce the settlement of soils need to be taken into consideration to improve the bearing capacity of pile foundation.

Seismic progressive collapse mitigation of buildings using cylindrical friction damper

  • Mirtaheri, Masoud;Omidi, Zobeydeh;Salkhordeh, Mojtaba;Mirzaeefard, Hamid
    • Earthquakes and Structures
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    • v.20 no.1
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    • pp.1-12
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    • 2021
  • The occurrence of progressive collapse induced by the removal of the vertical load-bearing element in the structure, because of fire or earthquake, has been a significant challenge between structural engineers. Progressive collapse is defined as the complete failure or failure of a part of the structure, initiating with a local rupture in a part of the building and can threaten the stability of the structure. In the current study, the behavior of the structures equipped with a cylindrical friction damper, when the vertical load-bearing elements are eliminated, is considered in two cases: 1-The load-bearing element is removed under the gravity load, and 2-The load-bearing element is removed due to the earthquake lateral forces. In order to obtain a generalized result in the seismic case, 22 pair motions presented in FEMA p 695 are applied to the structures. The study has been conducted using the vertical push down analysis for the case (1), and the nonlinear time-history analysis for the second case using OpenSEES software for 5,10, and 15-story steel frames. Results indicate that, in the first case, the load coefficient, and accordingly the strength of the structure equipped with cylindrical friction dampers are increased considerably. Furthermore, the results from the second case demonstrate that the displacements, and consequently the forces imposed to the structure in the buildings equipped with the cylindrical friction damper substantially was reduced. An optimum slip load is defined in the friction dampers, which permits the damper to start its frictional damping from this threshold load. Therefore, the optimum slip load of the damper is calculated and discussed for both cases.

Effect of N Value and Pile Length Ratio on Bearing Capacity Distribution of Cohesionless Soil (사질토 지반에서 N값과 말뚝의 길이비가 지지력 분담 특성에 미치는 영향)

  • Lee, Kwang-Wu;You, Seung-Kyong;Han, Jung-Geun;Park, Jeong-Jun;Kim, Ki-Sung;Hong, Gigwon
    • Journal of the Korean Geosynthetics Society
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    • v.19 no.1
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    • pp.65-73
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    • 2020
  • This study describes the evaluation results of pile length ratio and N value on the bearing capacity of drilled shafts in cohesionless soil. The bearing capacity ratio in Meyerhof's formula is affected only by the length ratio, and it is equally evaluated a sharing ratio of the end bearing capacity and the skin friction. NAVFAC's formula shows that the pile length influences both end bearing capacity and the skin friction, but pile length is also found to be a more influence factor on the end bearing capacity. Especially, it was found that the effect of pile length factor was larger than the effect of N value and pile diameter. FHWA's formula was evaluated to reflect the influence factor by skin friction more positively than other formulas at calculation the bearing capacity. It was also confirmed that the influence of the skin friction is larger when the ultimate bearing capacity is evaluated.

Study on Improvement of Lubrication Characteristics for the Material of Compressor Friction Parts with Nano-oil (나노 오일을 이용한 압축기 습동부 재질의 윤활 특성 향상에 관한 연구)

  • Kim, Sung-Choon;Kim, Kyong-Min;Hwang, Yu-Jin;Park, Young-Do;Lee, Jae-Keun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.10
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    • pp.559-563
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    • 2009
  • Performance of refrigerant oil at the thrust-bearing and at the journal-bearing of a scroll compressor is a significant factor. This paper presents the friction and anti-wear characteristics of nano oil with a mixture of a refrigerant oil and carbon nano particles. The characteristics of friction and anti-wear using nano-oil is evaluated using the disk on disk tester for measuring friction surface temperature and the coefficient of friction. The average friction coefficient of nano-oil was reduced by 60% compared to raw oil under 600 N and 1,000 rpm. It is believed that the interaction of nano particles between surfaces can be improved the lubrication in the friction surfaces. Worn surfaces of frictional specimen were also investigated by the optical and atomic force microscopy. Conclusively, it is expected that wear and friction coefficient of compressor can be reduced by alignment applying nano-oil as refrigerant oil.