• Title/Summary/Keyword: Bearing defect

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High Cyclic Fatigue Life and Fracture Behaviors of Shot-Peened Bearing Steel (쇼트피닝 처리를 한 베어링강의 고사이클 피로수명 및 파괴거동)

  • Yoon, Sang-Jae;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1119-1129
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    • 2011
  • Shot-peening effects on the fatigue behavior of bearing steel were investigated under the high cyclic loading. Hourglass shape specimens were made of bearing steel(JIS-SUJ2) for rotary bending fatigue tests. Two kinds of treatments were performed : a heat treatment and a shot-peened surface treatment after the heat treatment. The fracture surfaces of specimens were classified into two types of fracture mode : the surface fracture mode induced by a surface defect and the internal fracture mode induced by a nonmetallic inclusion. Inclusion depth and shape affected considerably the fatigue life. Shot-peening treatment improved much the fatigue life of the bearing steel under low and high levels of cyclic loads. Probabilistic-stress-life (P-S-N) curves were suggested for the reliable fatigue life estimation of the improved bearing steel.

Determination of Welding Pressure in the Porthole Die Extrusion of Improved Al7003 Hollow Section Tubes (포트홀 다이를 이용한 개량된 Al7003 중공압출재의 접합압력결정)

  • Jeong C. S.;Jo H. H.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.74-77
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    • 2000
  • Porthole die extrusion has a great advantage in the forming of hollow section tubes difficult to produce by conventional extrusion with a mandrel on the stem. Because of the complicated structure of die assembly, extrusion process as a forming of hollow section tubes has been investigated experimentally Therefore, analytic approaches that are useful in profitable die design and in the improvement of productivity are inevitably demanded Welding strength is affected by many parameters, which are such as extrusion ratio, extrusion speed, die shape, porthole number, bearing length, billet temperature and mandrel shape. In this paper, the parameters, which are such as billet temperature, bearing length and tube thickness, are examined. The welding pressures are examined through 3D simulation of non steady state and compared with experimental results.

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Sensor placement strategy for high quality sensing in machine health monitoring

  • Gao, Robert X.;Wang, Changting;Sheng, Shuangwen
    • Smart Structures and Systems
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    • v.1 no.2
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    • pp.121-140
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    • 2005
  • This paper presents a systematic investigation of the effect of sensor location on the data quality and subsequently, on the effectiveness of machine health monitoring. Based on an analysis of the signal propagation process from the defect location to the sensor, numerical simulations using finite element modeling were conducted on a bearing test bed to determine the signal strength at several representative sensor locations. The results showed that placing sensors closely to the machine component being monitored is critical to achieving high signal-to-noise ratio, thus improving the data quality. Using millimeter-sized piezoceramic plates, the obtained results were evaluated experimentally. A comparison with a set of commercial vibration sensors verified the developed structural dynamics-based sensor placement strategy. It further demonstrated that the proposed shock wave-based sensing technique provided an effective alternative to vibration measurement, while requiring less space for sensor installation.

Development of Diagnosis Technique for Converter Bearings by Using Acoustic Emission (음향방출기법을 이용한 전로베어링 안전진단 기술개발)

  • 박경조
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.6-15
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    • 2003
  • A method is presented for diagnosing the converter bearings by using acoustic emission. The flaking mechanism causing the large-scale bearing for furnace to flaw is investigated and a possibility of defect is verified by Finite Element method. he diagnosis logic is proposed fir detecting the flaw of a non-continuous rotating machine. It is proved that the acoustic emission energy can be used as a representative parameter for an acoustic event. Applying the method to the tilting bearings for steel mill in operation, the effectiveness of this logic is evaluated. It is shown that AE signal is generated only when the bearing is tilting, and the trend analysis can be focused upon this process.

Analysis and Measurement of a HDD Spindle Motor Runout (컴퓨터 하드 디스크 드라이브 스핀들 모터 런아웃 측정 및 해석)

  • 장건희;김동균
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.29-35
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    • 1997
  • This research presented a frequency analysis method to analyze NRRO in a computer hard disk drive. RRO was proved to be the harmonics of rotational frequency. The frequency components of NRRO is the subtraction of the harmonics from TIR in frequency domain, so that NRRO in time domain can be obtained by Fourier inverse transformation of NRRO in frequency domain. This method can make the experiments simple without the index signal indispensable to time domain analysis. This research also shows that NRRO is caused by the defect frequencies of ball bearing. Even though the excitation force of ball bearing is independent of the rotational speed, the amplitude of NRRO is magnified near the resonance frequencies of the spindle motor. NRRO in axial direction is almost twice bigger than that in radial direction, because the spindle motor has smaller stiffness in axial direction.

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Free Vascularized Osteocutaneous Fibular Graft to the Tibia (경골에 시행한 유리 생비골 및 피부편 이식)

  • Lee, Kwang-Suk;Han, Seung-Beom;Lee, Byung-Taek;Kim, Hyeong-Sik
    • Archives of Reconstructive Microsurgery
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    • v.11 no.1
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    • pp.1-10
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    • 2002
  • Purpose : To analyze the clinical results of free vascularized osteocutaneous fibula graft to tibial defect combined with soft tissue defect and infection. Materials and Methods : In the retrospective study of 51 consecutive cases of vascularized osteocutaneous fibular graft, the length of the grafted fibula, size of the skin flap, anastomosed vessels, ischemic time of the flap, time for union, hypertrophy of fibula and the complications were evaluated. Results : Initial bony union of the grafted fibula was obtained at 3.74 months after operation, except 4 cases of nonunion and delayed union. The weight bearing without external supports was possible at 18 months after operation in average. The fracture of grafted fibula was most common complication(16 cases). Conclusion : The vascularized osteocutaneous fibula graft provided satisfactory bony union and functional results in the cases not responsible for conventional treatment methods.

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Arthrodesis of the Knee with Vascularized Fibular Graft - A Case of Infected Total Knee Arthroplasty - (혈관 부착 비골 전위술을 이용한 슬관절 유합술 - 슬관절 전치환술 후 감염이 합병된 증례 -)

  • Chung, Duke-Whan;Han, Chung-Soo;Lee, Jae-Hoon;Jeong, Sun-Teak;Park, Jin-Sung
    • Archives of Reconstructive Microsurgery
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    • v.15 no.2
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    • pp.111-116
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    • 2006
  • An infection after total knee arthroplasty has many complications such as severe bone defect, skin and soft tissue problems, devastated general condition, so arthrodesis is preferred as treatment option. However, poor bony contact due to severe bone defect and inadequate conditions of the soft tissue often cause nonunion or severe limb shortening after arthrodesis. More over these conditions, it is not easy to choose appropriate fixative devices. In these situations, the arthrodesis using vascularized fibular graft can be the solution. Vascularized fibular graft (VFG) can playa role as a suitable material for the treatment of bone defects. And VFG can overcome poor blood circulation caused by scar tissues, and can be relatively more durable and adequate length. In the long term, VFG can be hypertrophied by weight bearing, and will give mechanical stablility. The purpose of the paper is to report the successful results of arthrodesis using VFG in a patient who got extensive bone defect after failed revision total knee arthroplasty with infection.

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Reconstruction of a Complex Scalp Defect after the Failure of Free Flaps: Changing Plans and Strategy

  • Kim, Youn Hwan;Kim, Gyeong Hoe;Kim, Sang Wha
    • Archives of Craniofacial Surgery
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    • v.18 no.2
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    • pp.112-116
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    • 2017
  • The ideal scalp reconstruction involves closure of the defect with similar hair-bearing local tissue in a single step. Various reconstructions can be used including primary closure, secondary healing, skin grafts, local flaps, and microvascular tissue transfer. A 53-year-old female patient suffered glioblastoma, which had recurred for the second time. The neuro-surgeons performed radial debridement and an additional resection of the tumor, followed by reconstruction using a serratus anterior muscle flap with a split-thickness skin graft. Unfortunately, the flap became completely useless and a bilateral rotation flap was used to cover the defect. Two month later, seroma with infection was found due to recurrence of the tumor. Additional surgery was performed using multiple perforator based island flap. The patient was discharged two weeks after surgery without any complications, but two months later, the patient died. Radical surgical resection of tumor is the most important curative option, followed by functional and aesthetic reconstruction. We describe a patient with a highly malignant tumor that required multiple resections and subsequent reconstruction. Repeated recurrences of the tumor led to the failure of reconstruction and our strategy inevitably changed, from reconstruction to palliative treatment involving fast and stable wound closure for the patient's comfort.

Free Vascularized Scapular and Parascapular Combined Flap Coverage for Extensive Soft Tissue Injury of the Extremity (견갑 및 부견갑 병합 유리피판에 의한 광범위한 사지 연부 조직 결손의 수복)

  • Choi, Soo-Joong;Chang, Kee-Young;Lee, Chang-Ju
    • Archives of Reconstructive Microsurgery
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    • v.14 no.2
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    • pp.144-151
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    • 2005
  • Purpose: Disaster as traffic accident, industrial disaster, high voltage electrical bum and flame burn of extremity have a destructive effect because of the involvement of deep structure. Generally, such injury may result in decreased function or loss of limb. In this study the successful use of the combined scapular/parascapular flap as microsurgical transfer to cover extensive defect of electrical and flame bum is reported. Material and Method: Between January 2000 and June 2001, the combined scapular and parascapular flap was used for the coverage of soft tissue defect for 7 patients were admitted to our department with high voltage electrical bum and flame burn. The recipient site were the wrist joint in 2 cases, the forearm in 1 case, the ankle joint in 1 case, the foot dorsum in 1 case, the heel in 1 case. Result: Flap survival was complete in all patients. The result of flap coverage for these deep wound was successful. Conclusion: The advantages of scapular/parascapular combined flap were coverage of the large defect, easy shaping of the flap to fit the required three dimensional configuration around the joint, non hair bearing skin of uniform thickness, minimal donor site morbidity.

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Scapular Free Flap with Sensory Function (감각 신경을 포함한 견갑 피판술의 결과)

  • Chung, Duke-Whan;Hwang, Won-Jun;Park, Jun-Young
    • Archives of Reconstructive Microsurgery
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    • v.14 no.1
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    • pp.18-23
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    • 2005
  • Purpose: To report the results and the efficacy of the sensory bearing scapular free flap which is known as non-sensible flap. Materials and Methods: Authors underwent 24 cases of sensory bearing scapular free flap to the hands and feet from March 1995 to November 2002. average follow-up period was six year three months. The used flaps were a ordinary scapular flap in fifteen cases, and a parascapular flap in nine. Sensibility of the flaps were checked every one month. Actual sensory evaluation was mostly depends on objective feeling of the patients. Two point discrimination test was performed in all cases. Results: 23 flaps had good skin circulation after microvascular anastomosis among 24. Objective deep touch sensation were observed about three months later after the operation in three cases, between three and six months in nine. In three case whose results were excellent than others, two point discrimination was 2.7 cm at last follow-up. Most of the sensory recovery is confined in deep touch, temperature and light touch sensation was recovered limitedly in 3 cases during our follow-up period. Conclusion: Authors can propose that sensory bearing free scapular flap was considered as one of useful methods for the reconstruction to hand with soft tissue defect and mutilating hand.

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