• Title/Summary/Keyword: Bearing Preload

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Fatigue Life Analysis for Angular Contact Ball Bearing with Angular Misalignment (각 어긋남을 고려한 각접촉 볼베어링의 피로수명 해석)

  • Bae, Gyu-Hyun;Tong, Van-Canh;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.53-61
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    • 2016
  • Angular misalignment has a significant effect on the characteristics of angular contact ball bearings (ACBBs). This paper presents an analysis of fatigue life for ACBBs subjected to angular misalignment. A simulation model is developed with de Mul's bearing model and the ISO basic reference rating life model. Simulation is performed to calculate the life of the ACBBs subjected to angular misalignment. The numerical results show that angular misalignment influences the load distribution significantly, thus reducing the bearing rating life. The fatigue life of ACBBs is decreased by angular misalignment regardless of axial preload, external radial load and rotational speed. The results show that angular misalignment should be maintained at less than 1mrad for ACBBs.

Analysis for Prevention of Spragging in the Turbine Bearings (Spragging 에 의한 터빈 베어링의 손상 및 방지 대책)

  • 하현천;양승헌
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.174-178
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    • 1999
  • This paper describes an investigation on bearing failure due to spragging that has been continuously occurred in turbine hearings. The spragging is defined as the damage found on the leading edge of unloaded pads in the tilting pad journal bearing, In general, the damage mechanism by spragging is classified into fatifgue failure, The principle cause of spragging could be thought as the self-excited vibration by the absence of a stable static equilibrium position of upper pads with no preload. Because of serious consequences of system breakdowns due to bearing failures, determination ar the causes of failure and effective method for countermeasures are very important. This paper describes both the causes of spragging and countermeasures for prevention of such failure, which are taken place in the electric power plants.

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A Study on the Vibration Characteristics of HDD Spindle Motor (하드 디스크 구동 스핀들 모터의 진동 특성에 관한 연구)

  • 장건희;한재혁
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.160-166
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    • 1997
  • The spindle motor in a computer hard disk drive can be modeled as a rotor-bearing system supported by the base plate. Ball bearing is the crucial element to determine the stiffness of the spindle motor, and its design parameters and operating conditions determine the dynamic characteristics of the spindle motor. In the analysis of a rotor-bearing system with a short shaft like a spindle motor, the stiffness of the base plate as well as ball bearings must be considered accurately to analyze the dynamic charateristics of a spindle motor. In this paper, the lateral and the axial vibration of the spindle motor were analyzed by the transfer matrix method for the dual-shaft rotor-bearing model and by d.o.f lumped parameter model, respectively. The simulation results had good agreements with the experimental modal testing. The dynamic characteristics were fully investigated for the change of the major design parameters of the spindle motor, i.e. the preload of ball bearings and the rotational speed.

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Computational Modeling of the Bearing Coupling Section of Machine Tools (공작기계 베어링 결합부의 전산 모델링)

  • Kim, Hyun-Myung;Seo, Jae-Wu;Park, Hyung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.10
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    • pp.1050-1055
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    • 2012
  • The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.

Planet Bearing Design of Slewing Planetary Gearbox (선회용 유성 기어박스의 유성기어 베어링 설계)

  • Park, Young-Jun;Lee, Geun-Ho;Song, Jin-Seop;Nam, Yong-Yun;Park, Sung-Ha
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.316-323
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    • 2012
  • In order to meet the service life of planetary gearbox, a planet bearing, well known as the component with the highest failure rate, is designed. To predict the bearing fatigue life, ISO standard(ISO/TS 16281) is used, and the design parameters of the bearing are optimized using a parametric method. The whole planetary gearbox model is developed using a commercial software to calculate loads acting on planet bearings accurately. The results state that the designed bearings are satisfied with the life of 15,000hours, and the bearings that consist of 22rollers of 58mm have 1.6times longer life and better load sharing relatively than 22rollers of 28.5mm. Also, the increase in preload of taper roller bearings on the output pinion shaft prolongs the life of planet bearings regardless of roller's length.

Stability Characteristics of Supercritical High-Pressure Turbines Depending on the Designs of Tilting Pad Journal Bearings

  • Lee, An Sung;Jang, Sun-Yong
    • Tribology and Lubricants
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    • v.37 no.3
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    • pp.99-105
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    • 2021
  • In this study, for a high-pressure turbine (HPT) of 800 MW class supercritical thermal-power plant, considering aerodynamic cross-coupling, we performed a rotordynamic logarithmic decrement (LogDec) stability analysis with various tilting pad journal bearing (TPJB) designs, which several steam turbine OEMs (original equipment manufacturers) currently apply in their supercritical and ultra-supercritical HPTs. We considered the following TPJB designs: 6-Pad load on pad (LOP)/load between pad (LBP), 5-Pad LOP/LBP, Hybrid 3-Pad LOP (lower 3-Pad tilting and upper 1-Pad fixed), and 5-Pad LBPs with the design variables of offset and preload. We used the API Level-I method for a LogDec stability analysis. Following results are summarized only in a standpoint of LogDec stability. The Hybrid 3-Pad LOP TPJBs most excellently outperform all the other TPJBs over nearly a full range of cross-coupled stiffness. In a high range of cross-coupled stiffness, both the 6-Pad LOP and 5-Pad LOP TPJBs may be recommended as a practical conservative bearing design approach for enhancing a rotordynamic stability of the HPT. As expected, in a high range of cross-coupled stiffness, the 6-Pad LBP TPJBs exhibit a better performance than the 5-Pad LBP TPJBs. However, contrary to one's expectation, notably, the 5-Pad LOP TPJBs exhibit a slightly better performance than the 6-Pad LOP TPJBs. Furthermore, we do not recommend any TPJB design efforts of either increasing a pad offset from 0.5 or a pad preload from 0 for the HPT in a standpoint of stability.

FE-analysis of Shrink Fits and Internal Clearance for Ball Bearing of Machine Tool (공작기계용 볼 베어링의 억지끼워맞춤과 내부틈새변화에 관한 해석적 연구)

  • Kim, Woong;Lee, Choon-Man;Hwang, Young-Kug
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.135-141
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    • 2009
  • The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of clearance after installation to the interference fits, and thermal expansion must be considered. The purpose of this study is to grasp the internal clearance variation and behavior of a bearing which is a deep connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). Finite element analysis is performed by using commercial code ANSYS according to variation of thermal condition and rotational speeds. This paper presents correct negative internal clearance according to temperature during operation. Furthermore, interrelation between thermal expansion and contraction are presented to maintain adequate contact force for three type of spindle system (HSK-A60, HSK-40E, HSK-32E). The influence of the centrifugal force and Internal clearance variation of bearing is studied to operating rotational speed.

A Study on the Lubrication Analysis of Air-Lubricated Tilting Pad Journal Bearing with Pad Elasticity Effect (패드의 탄성변형을 고려한 공기윤활 틸팅패드 저어널 베어링의 윤활해석에 관한 연구)

  • Hwang, Pyung;Yang, Seung-Han;Yun, Seong-Jin
    • Tribology and Lubricants
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    • v.12 no.1
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    • pp.29-35
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    • 1996
  • The static and dynamic stability analysis of air-lubriceted tilting pad journal bearing which considers tilting effect of each pad and preload but neglects pad inertia were performed. And these characteristic analysis were performed with elasticity effect too. A direct numerical method is used in calculating the static characteristics such as load carrying capacity, firction force and perturbation method is used for calculation of dynamic characteristics. The stability analysis was performed with the variation of bearing number, eccentricity ratio and attitude angle considering pad elasticity effect.

Rotordynamic Influences of a Tie Shaft in a APU Gas Turbine Rotor-Bearng System (보조동력 개스터빈 로터-베어링 시스템에서 체결축의 로터다이나믹 영향)

  • Lee, An-Sung;Lee, Young-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1051-1057
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    • 2000
  • A projected 100 kW APU gas turbine rotor-bearing system has a main outer shaft, which is composed of some numbers of segmented sections for manufacturing and assembly conveniences. For a secure assembly of the segmented sections a tie shaft or inner shaft is installed inside of the outer shaft and a tensional axial preload of 50,000 N is provided to it. In this paper it is intended to set-up a sound modeling method of the APU rotor system, and particularly, the influences of the tie shaft on the rotordynamic characteristics of the entire APU gas turbine rotor-bearing system are investigated. Analysis results show that as a conservative design practice the inner tie shaft should be actively modeled in the rotordynamic analysis of the APU rotor-bearing system, and its effects on the dynamic behaviors of the outer shaft should be thoroughly design-reviewed.

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Pivot Nonlinearity in Disk Drive Rotary Actuator : Measurement and Modeling (HDD 회전형구동장치의 피봇비선형성 측정 및 모델링)

  • 박재흥;변용규;장흥성;노광춘
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.419-424
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    • 1996
  • As track density increases, the effects of nonlinearity in pivot bearing of hard disk drive on the servo performance are becoming more important in considering the range of inertia force and the input torque during settling and tracking mode. Recently, an increasing attention is given to more precise experimental observations and modelings of pivot nonlinearity for achieving higher performance of servo control. In this paper, we propose a new model that shows an improved prediction of the pivot nonlinearity than existing preload-plus-two-slope model at matching simulations and experimental results in both time and frequency domains. Experimental measurements are carried out to validate and identify the specific nonlinearity presents in the pivot bearing when its in fine motion. Using the experimental results new model along with the existing one are characterized and compared for relevancies.

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