• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.1
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• pp.81-84
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• 2004

A water-cooled calorimeter chamber with 8 cooling channels based on KSR-III sub-scale chamber has been designed and manufactured. One dimensional empirical correlation has been used at the design stage and full three-dimensional CFD analysis has been conducted to confirm the cooling condition for hot fire test is safe. Predicted heat flux is accurate around the nozzle throat when the thermal resistance of carbon deposit is considered. However relatively large difference is observed in chamber part.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.3
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• pp.102-110
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• 2004

A design code validated against the thermal analysis results of CFD and published RTE code for a regeneratively cooled combustion chamber has been developed. The major function of the code is to predict the regenerative cooling performance and stress of the chamber wall. Adopted are the empirical correlation for the evaluation of the heat transfer coefficient of hot gas and coolant, and theoretical formula for the fin effect of the channel rib. The hot-gas-side wall temperature from the present code shows 100 K difference at most compared to RTE results. It shows less than 10 % difference for the heat flux thrall through the chamber wall and hot-gas-side convective heat transfer coefficient. The major cause of the wall temperature difference is due to the underestimation of the fin effect of the channel rib.

• Journal of the Korean Society of Propulsion Engineers
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• v.7 no.3
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• pp.8-14
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• 2003

A cooling performance analysis has been made in the 8-channel calorimeter based on sub-scale KSR-III engine. Three-dimensional heat transfer analysis in cooling channels has been performed using the heat flux distribution through the chamber wall predicted from axi-symmetric compressible flow inside the combustion chamber. The heat flux distribution is verified against the published literature. Presented for the development and operation of the calorimeter are the coolant pressure drop, coolant temperature rise and the maximum chamber wall temperature. Required coolant flow rate is determined for given chamber pressure. Cooling performance is also predicted for temperature dependant coolant properties.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.67-72
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• 2004

A regenerative cooling system has been designed through empirical 1-D analysis for a liquid rocket engine of 30-ton-level thrust. The hot-gas-side wall temperature from 1-D analysis shows 100K difference compared to 3D CFD analysis. Two variations of design with same cooling performance are suggested for different maximum channel widths i.e., 4mm and 2mm. The coolant pressure drop of the latter design is higher by 20%. The maximum liner temperature is about 700K when TBC and the thermal resistance of carbon deposit are considered. So film cooling is recommended to increase the cooling capacity as the present cooling capacity is insufficient

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.3
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• pp.107-113
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• 2005

A calorimeter of 2-ton thrust level rocket engine chamber has been developed to measure the wall heat flux. The liner of the chamber is made of copper-chromium alloy to maximize the heat transfer performance and structural strength. 1-D design code based on empirical correlations has been used for the prediction of the global thermal characteristics while 3-D CFD has been applied for the verification of local cooling performance. The predicted average wall heat flux at the throat is 43 $MW/m^{2}$ for the combustion chamber pressure of 53 bar. The chamber structure is confirmed to be safe at the pressure of 150 bar through 2-D stress analysis and measurement of the strain of the test species. Finally, the test of pressurizing the calorimeter chamber has been performed with water at the pressure of 150 bar in room temperature environment. No thermal damage has been detected after the hot-fire test in the test nozzle of same cooling performance with the developed calorimeter though the measured throat heat flux is higher than the design value by 10%.

• Aerospace Engineering and Technology
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• v.3 no.1
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• pp.197-204
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• 2004

A design of regenerative cooling system of 30 ton level thrust combustion chamber for ground test has been performed. The 1-D design code has been validated by comparing with the heat flux of the NAL calorimeter for high chamber pressure and water-cooling performance of the ECC engine of MOBIS. The present design code has been confirmed to predict accurately the heat flux and water-cooling performance for high chamber pressure condition. The maximum hot-gas-side wall temperature is predicted to be about 720 K without thermal barrier coating and the coolant-side wall temperature is less than the coking temperature of RP-1. The coolant temperature rises nearly 100 K with thermal barrier coating when Jet-A1 is used as coolant.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.651-663
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• 2017

Experimental results of $30^{\circ}-15^{\circ}$ nozzles were compared with numerically calculated convective heat transfer coefficients using FLUENT, Boundary Layer Integration Method and Bartz predictions. Also, the convective heat transfer coefficients were calculated by using FLUENT and boundary layer integration method for NASA HIPPO nozzles according to the characteristics of combustion gas and the correlation between pressure and pressure was compared. Finally, thermal analysis of NASA HIPPO nozzle was performed to compare the ablation thickness and char depth according to the combustion gas characteristics.