• Title/Summary/Keyword: Bar Camber

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A Study on the Dynamic Setup of a Side Guide to Reduce Bar Camber at the Roughing Train in a Hot Strip Rolling Mill (열간 조압연공정에서 판 캠버 저감을 위한 사이드 가이드 동적설정에 관한 연구)

  • Byon, Sang-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.34-41
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    • 2016
  • Bar camber is a phenomenon in which a material with a deformation gradient across its width is bent in the right or left direction in the roll gap. This paper proposes a dynamic setup approach for a side guide for reducing bar camber. A bar tracking scheme using a rotary encoder was adopted to fix an operation point for the side guide. The guiding pressure was utilized for measuring the actual width of the bar with camber. Based on the accurate position and width of the bar, the side guide was dynamically set and operated at the actual roughing train in a hot strip rolling mill. The amount of camber was reduced notably when the dynamic setup scheme was installed in the side guide. 78% of the bars tested had a camber in the range of ${\pm}20mm$, which was an improvement of 27% in terms of production yield.

Study of Side Guide to Reduce Top and Tail Camber in Hot Roughing Rolling (열간 조압연에서 선·후단부 캠버를 저감하기 위한 사이드 가이드에 관한 연구)

  • Byon, Sang Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.2
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    • pp.205-212
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    • 2013
  • This paper presents the results of a numerical study on the effects of a side guide on the top and tail camber. The temperature distribution on the surface of an actual hot-rolled bar was measured using a thermal imager. The measured temperatures were incorporated with finite element analysis, and the thermomechanical behavior of the hot bar was examined. The installation location of the side guide, length of the side guide, and gap between the bar and the insides of the side guide were selected as the parameters to be investigated. The results show that it is more effective to install the side guide at the position where the magnitude of the camber is larger. It is noted that a longer side guide is more effective than a shorter one in reducing the camber. It is also found that the camber decreases in proportion with the guiding gap.

Flexural Behavior of Concrete Beams Reinforced with Fe based Shape Memory Alloy Bar (철계-형상기억합금 바로 제작된 콘크리트 보의 휨 거동)

  • Hong, Ki-Nam;Yeon, Yeong-Mo;Ji, Sang-Won
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.67-76
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    • 2020
  • This paper reports an experimental study to evaluate the flexural behavior of concrete beams reinforced using Fe based shape memory alloy (Fe-SMA) bars. For the experiment, a concrete beam of 200mm×300mm×2,200mm was produced, and a 4% pre-strained Fe-SMA bar was used as a tensile reinforcement. As experimental variables, type of tensile reinforcement (SD400, Fe-SMA), reinforcement ratio (0.2, 0.39, 0.59, 0.78), activation of Fe-SMA (activation, non-activation), and joint method of Fe-SMA bar (Continuous, welding, coupler) were considered. The electric resistance heating method was used to activate the Fe-SMA bar, and a current of 5A/㎟ was supplied until the specimen reached 160℃. After the upward displacement of the specimen due to the camber effect was stabilized, a three-point flexural loading experiment was performed using an actuator of 2,000 kN capacity. As a result of the experiment, it was found that the upward displacement occurred due to the camber effect as the Fe-SMA bar was activated. The specimen that activated the Fe-SMA bar had an initial crack at a higher load than the specimen that did not activate it. However, as with general prestressed concrete, the effect of the prestress by Fe-SMA activation on the ultimate state of the beam was insignificant.

NUMERICAL ANALYSIS OF A SAMPLING MODULE FOR A FAST RESPONSE EXHAUST GAS ANALYZER

  • Kim, W.S.;Lee, J.H.;Yoo, J.S.;Rhee, B.O.;Park, J.I.
    • International Journal of Automotive Technology
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    • v.8 no.2
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    • pp.149-154
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    • 2007
  • The engine behavior in a transient condition is important to not only emission regulations but also fuel economy. A fast response gas analyzer can be a useful tool to investigate exhaust gas in a transient operation. It should be designed to analyze gas concentration with a short time constant by a fast sampling module and an appropriate measuring method for each emission element. In this study, a new fast sampling module is introduced and flow analysis is performed by numerical simulation. The analysis has shown the proper operating condition and the sensitivity of the module for practical application. Calculated flow to the sampling module has $0.5{\sim}4%$ error, while backflow toward the expansion tube is expected when pressure in CP (Constant Pressure) chamber is over 0.6 bar. For a stable supply of flow to the optical cell, sample gas pressure should be in the range, $0.35{\sim}1.90$ bar, when the pressure in the CP camber and the optical cell are 0.2 bar and 0.158 bar, respectively.

Rack Force Estimation Method using a Tire Mesh Model (TIRE MESH 모델을 활용한 랙추력 추정법 개발)

  • Kim, Minjun;Chang, Sehyun;Lee, Byungrim;Park, Youngdae;Cho, Hyunseok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.3
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    • pp.130-135
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    • 2014
  • In this paper, a new estimation method is proposed to calculate steering rack axial force using a 3 dimensional tire mesh model when a car is standing on the road. This model is established by considering changes of camber angle and contact patch between the tires and the ground according to steering angle. The steering rack bar axial force is estimated based on the static equilibrium equations of forces and moments. A tire friction force is supposed to act on the center point of the contact patch, and the proportional coefficient of friction depending on contact patch is suggested. Using the proposed estimation method, rack axial force sensitivity analysis is evaluated according to changes of suspension geometry. Then optimal motor power of Motor Driven Power Steering(MDPS) is evaluated using suggested rack forces.

Analytical Evaluation of Behavior of Precast PSC Box Curve Bridge Based on Design Variables (프리캐스트 PSC 중공 박스 곡선교의 설계변수에 관한 해석적 거동 평가)

  • Kim, Sung-Bae;Kim, Sung-Jae;Park, Jeong-Cheon;Uhm, Ki-Ha;Kim, Jang-Ho Jay
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.267-275
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    • 2014
  • Recently, the construction of curved bridge has increased, thus researchers perform the analytic studies on PSC curved bridge. However, the grid analysis method that are mostly used in the construction industry is not adequate to acquire the precise behavior evaluation of curved PSC briges. Therefore, the precise finite element analysis considering the effective variables were performed to establish the basis for the design method of curved PSC bridge by using 3D elements and bar element. The evaluated variables in this analysis were the number of girders, loading point, section figure, change of prestressing force. The results show the load carrying capacity of the 3 girder type bridge is 200% of that of the 2 girder type, and that applying load on outer girder makes the load resistance capacity and the deflection deviation of 2 girders smaller. The structural capacity of the bridge is improved when the section size is increased, but the efficiency of it is not sufficient enough compare to that of the change of prestressing forces. The change of prestressing forces shows that the camber and the load carrying capacity are linearly increased as PS force is increased. Moreover, when the PS force applied on outer girder is increased than that of inner girder, the deviation of deflection the girders decreases, thereby the stability of the bridge is enhanced.