• 제목/요약/키워드: Ball-mill synthesis

검색결과 37건 처리시간 0.027초

용융법과 기계적 합금화에 의한 열전재료 Mg3Sb2의 제조 (Synthesis of thermoelectric Mg3Sb2 by melting and mechanical alloying)

  • 김인기
    • 한국결정성장학회지
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    • 제22권4호
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    • pp.207-212
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    • 2012
  • Mg와 Sb 분말을 사용하여 1173 K에서 결정성이 좋은 단일상의 $Mg_3Sb_2$ 합금을 제조하였다. 이 합금의 열전성능지수 zT는 온도상승에 따라 크게 증가하였고 593 K에서 $2.39{\times}10^{-2}$의 값을 나타내었다. 얻어진 $Mg_3Sb_2$ 합금을 planetary ball mill에서 12~48시간 볼밀링할 경우 주 결정상 $Mg_3Sb_2$는 유지가 되었으나 결정성이 나빠졌고 금속원소 Sb상이 나타났다. Mg와 Sb를 섞고 24시간 볼밀링에 의한 합금화 방법으로 합성할 경우 원소금속 Sb가 나타나지 않은 $Mg_3Sb_2$ 결정상을 얻을 수 있었다.

Potassium hexatitanate의 합성과 박막형 Matrix 제작에 관한 연구 (Studies on the Synthesis of Potassium Hexatitanate and Manufacturing Thin Film Type Matrix)

  • 심중표;이홍기;이주성
    • 한국표면공학회지
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    • 제26권6호
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    • pp.299-306
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    • 1993
  • The characteristic of synthesized potassium hexatitanate and manufacturing of thin film type matrix for battery was studied. After ball milled the mixture with 1:4 of $K_2CO_3$ and TiO2, mixsture was sintered at 85$0^{\circ}C$ and its product was confirmed with XRD. Adding the PTFE to the obtained potassium hexatitanate according to there various ball-mill time to control its particle size, thin film type matrix was manufactured. The high-est wettability of 50% was found with 12 hour ball milled powder containing 10w/o of PTFE and also it shown good mechanical properties. The matrix with $K_2O$$\cdot$$6TiO_2$ whisker shown 170% of wettability. Thed char-acteristics of matrix made by whisker and powder mixture were compared with the investigation of bubbled pressure and pore size distribution to improve its mechanical properties.

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W-Cu 나노분말 합성을 위해 비드밀에서 고에너지 볼밀링 공정에 의해 제조된 WO3-CuO 혼합분말의 특성 연구 (Characteristics of WO3-CuO Powder Mixture Prepared by High-Energy Ball Milling in a Bead Mill for the Synthesis of W-Cu Nanocomposite Powder)

  • 박해룡;류성수
    • 한국분말재료학회지
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    • 제24권5호
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    • pp.406-413
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    • 2017
  • A Nanosized $WO_3$ and CuO powder mixture is prepared using novel high-energy ball milling in a bead mill to obtain a W-Cu nanocomposite powder, and the effect of milling time on the structural characteristics of $WO_3-CuO$ powder mixtures is investigated. The results show that the ball-milled $WO_3-CuO$ powder mixture reaches at steady state after 10 h milling, characterized by the uniform and narrow particle size distribution with primary crystalline sizes below 50 nm, a specific surface area of $37m^2/g$, and powder mean particle size ($D_{50}$) of $0.57{\mu}m$. The $WO_3-CuO$ powder mixtures milled for 10 h are heat-treated at different temperatures in $H_2$ atmosphere to produce W-Cu powder. The XRD results shows that both the $WO_3$ and CuO phases can be reduced to W and Cu phases at temperatures over $700^{\circ}C$. The reduced W-Cu nanocomposite powder exhibits excellent sinterability, and the ultrafine W-Cu composite can be obtained by the Cu liquid phase sintering process.

ZnO 나노와이어의 합성 및 광학적 특성 (Synthesis of ZnO nanowires and their optical characteristic properties)

  • 박광수;이종수;강명일;김항성;성만영;김상식
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 하계학술대회 논문집
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    • pp.43-49
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    • 2002
  • Gray-colored materials were synthesized from ball-milled ZnO powders under a thermal annealing at 1380$^{\circ}C$ with an argon carrier gas for 3 hours. The synthesized materials were identified to be wurtzitic hexagonal structured ZnO nanowires by X-ray diffraction and scanning electron microscopy. The ZnO nanowires have the long cylinder-like shape of which cross-section is a circle, and these nanowires are in the range 15∼40 nm width and 10-70 $\mu\textrm{m}$ length, respectively. Transmission electron microscopy revealed that these nanowires are single-crystalline and grow along [110] direction. The optical properties of the ZnO nanowires were investigated with photoluminescence. The analytic results revealed that ZnO nanowires have the singly ionized oxygen vacancies in the surface lattices, as they emit strong green light in room temperature PL. In addition, the growth mechanism of the ZnO nanowires can be described by the vapor-solid procedures.

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ZnO 나노와이어의 합성 및 특성 (Synthesis of ZnO Nanowires and their Characteristic Properties)

  • 박광수;이종수;강명일;성만영;김상식
    • 한국전기전자재료학회논문지
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    • 제15권8호
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    • pp.651-657
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    • 2002
  • Gray-colored materials were synthesized from ball-milled ZnO powders under a thermal annealing at $1380^{\circ}C$ with an argon carrier gas for 3 hours. The synthesized materials were identified to be wurtzitic hexagonal structured ZnO nanowires by X-ray diffraction and scanning electron microscopy. The ZnO nanowires have the long cylinder-like shape of which cross-section is a circle, and these nanowires are in the range 15~40nm width and 10~70 $\mu m$ length, respectively. Transmission electron microscopy revealed that these nanowires are single-crystalline and grow along [110] direction. The optical properties of the ZnO nanowires were investigated with photoluminescence. The analytic results revealed that ZnO nanowires have the singly ionized oxygen vacancies in the surface lattices, as they emit strong green light in room temperature PL. In addition, the growth mechanism of the ZnO nanowires can be described by the vapor-solid procedures.

고에너지 볼밀링된 BaCO3와 TiO2 혼합분말의 고상반응에 의한 나노결정 BaTiO3 분말 합성 (Synthesis of Nanocrystalline BaTiO3 Powder by the Combination of High Energy Ball Milling of BaCO3-TiO2 Mixture and Solid-State Reaction)

  • 류성수
    • 한국분말재료학회지
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    • 제19권4호
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    • pp.310-316
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    • 2012
  • Nanocrystalline $BaTiO_3$ powder could be synthesized by solid-state reaction using the mixture which was prepared by a high energy milling process in a bead mill for $BaCO_3$ and nanocrystalline $TiO_2$ powders mixture. Effect of the milling time on the powder characteristic of the synthesized $BaTiO_3$ powder was investigated. Nanocrystalline $BaTiO_3$ with a particle size of 50 nm was obtained at $800^{\circ}C$. High tetragonal $BaTiO_3$ powder with a tetragonality(=c/a) of 1.009 and a specific surface area of $7.6m^2/g$ was acquired after heat-treatment at $950^{\circ}C$ for 2 h. High energy ball milling was effective in decreasing the reaction temperature and increasing the tetragonality.

수중충격파를 이용하여 충격고화와 반응합성으로 제조된 Ti5Si3 금속간 화합물의 표면코팅 층의 특성에 관한 연구 (Characteristics of the Surface Coating Layer of Ti5Si3 Intermetallic Compound Obtained by Shock Compaction and Reaction Synthesis Through Underwater Shock Compression)

  • 이상훈
    • 한국분말재료학회지
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    • 제15권2호
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    • pp.101-106
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    • 2008
  • The objective of the present study is to investigate the increase in the functional characteristics of a substrate by the formation of a thin coating layer. Thin coating layers of $Ti_5Si_3$ have high potential because $Ti_5Si_3$ exhibits high hardness. Shock induced reaction synthesis is an attractive fabrication technique to synthesize uniform coating layer by controlling the shock wave. Ti and Si powders to form $Ti_5Si_3$ using shock induced reaction synthesis, were mixed using high-energy ball mill into small scale. The positive effect of this technique is highly functional coating layer on the substrate due to ultra fine substructure, which improves the bonding strength. These materials are in great demand as heat resisting, structural and corrosion resistant materials. Thin $Ti_5Si_3$ coating layer was successfully recovered and showed high Vickers' hardness (Hv=1183). Characterization studies on microstructure revealed a fairly uniform distribution of powders with good interfacial integrity between the powders and the substrate.

고에너지 볼 밀링을 이용한 Y-산화물 분산 Fe-기초내열합금 분말의 합성 및 미세조직 특성 (Synthesis and Microstructure of Fe-Base Superalloy Powders with Y-Oxide Dispersion by High Energy Ball Milling)

  • 임다미;박종관;오승탁
    • 한국재료학회지
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    • 제25권8호
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    • pp.386-390
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    • 2015
  • Fe-base superalloy powders with $Y_2O_3$ dispersion were prepared by high energy ball milling, followed by spark plasma sintering for consolidation. High-purity elemental powders with different Fe powder sizes of 24 and 50 mm were used for the preparation of $Fe-20Cr-4.5Al-0.5Ti-O.5Y_2O_3$ powder mixtures (wt%). The milling process of the powders was carried out in a horizontal rotary ball mill using a stainless steel vial and balls. The milling times of 1 to 5 h by constant operation (350 rpm, ball-to-powder ratio of 30:1 in weight) or cycle operation (1300 rpm for 4 min and 900 rpm for 1 min, 15:1) were applied. Microstructural observation revealed that the crystalline size of Fe decreased with an increase in milling time by cyclic operation and was about 15 nm after 3 h, forming a FeCr alloy phase. The cyclic operation had an advantage over constant milling in that a smaller-agglomerated structure was obtained. The milled powders were sintered at $1100^{\circ}C$ for 30 min in vacuum. With an increase in milling time, the sintered specimen showed a more homogeneous microstructure. In addition, a homogenous distribution of Y-compound particles in the grain boundary was confirmed by EDX analysis.

A Study of Synthesis of NiCuZn-Ferrite Sintering in Low Temperature by Metal Nitrates and its Electromagnetic Property

  • Kim, Chul Won;Koh, Jae Gui
    • Journal of Magnetics
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    • 제7권2호
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    • pp.29-39
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    • 2002
  • The initial NiCuZn synthetic ferrite were acquired from thermally decomposing the metal nitrates $Fe(NO_3)_39H_2O, Zn(NO_3)_26H_2O, Ni(NO_3)_26H_2O, and Cu(NO_3)_23H_2O$ at $150^circ{C}$ for 24 hours, and then we calcined the synthetic powder at $500^circ{C}$, pulverized each of those for 3, 6, 9, 12, and 15 hours in a steel ball mill, sintered each at $700^circ{C}$ to $1,000^circ{C}$ for 1 hour, and thus studied their microstructures and electromagnetic properties. We could make the initial specimens chemically bonded in liquidity at a low-temperature $150^circ{C}$, by using the low melting points less than $200^circ{C}$ of the metal nitrates instead of the mechanical ball-mill pulverization, then narrow a distance between the particles into a molecular one, and thus lower the reaction point of sintering by at least $200^circ{C}$ to $300^circ{C}$. Their initial permeability was 50 to 400 and their maximum magnetic induction density and coercive force, 2,400 G and 0.3 Oe to 0.5 Oe respectively, which was similar to those of NiZnCu ferrite synthesized in the conventional process. In the graph of initial permeability by frequencies, a $180^circ{C}$ rotation of the magnetic domains which appears in a broad band of micro-wave before and after the resonance frequency, could be perceived.

기계적 합금법에 의한 $\beta-FeSi_2$분말 합성 및 열전특성 (Mechanical alloy and Thermoelectric Properties of $\beta-FeSi_2$ by Planetary Ball Milling)

  • 박권일;조성일
    • 한국결정학회지
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    • 제15권2호
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    • pp.104-109
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    • 2004
  • 유성형 볼밀을 이용하여 기계적으로 $\beta-FeSi_2$, 분말 합금을 합성하였다. 850rpm-40분 기계적 합금합성 결과 비정질, 균일한 합금분말을 얻을 수 있었으며 1123 K-3 hr분말 소결한 결과 10분, 20분, 40분 기계적 합금분말 모두 $\beta-FeSi_2$,를 전이됨을 알 수 있었다 Co를 n형 도펀트로 1423k에서 2 시간 소결 후 1123 K에서 25시간 열처리한 시편의 전기 전도도와 기전력을 측정한 결과 과잉 도핑된 $10\;at\;\%$ Co 시편도 반도체 현상을 나타내었으며 약 440k에서 최대 기전력을 나타내었다.