• Title/Summary/Keyword: Ball on disk

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A Study on the wear properties of Cr-Zr-N films deposited by closed field unbalance magnetron sputtering (비대칭 마그네트론 스퍼터링 방법으로 제작한 CrZrN 박막의 마모특성 분석)

  • Kim, Jeong-Taek;Lee, Sang-Yul;Han, Jun-Hui
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.38-39
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    • 2007
  • Chromium nitrids(Cr-N)박막은 경질박막재료이며 특히 PVD법을 제조한 CrN 박막은 다른 이원계 박막에 비해 높은 내마모성을 갖는다고 알려져 있다. 본 실험에서는 CrN박막에 Zr을 첨가하여 3원계의 CrZrN 박막을 합성하여 박막의 Zr 함량에 따른 표면경도 및 조도를 측정하고 Ball-on-disk type의 마모실험과 습도제어 하에서의 마모실험을 실시하였다. 박막의 Zr 함량이 증가함에 따라 박막의 표면경도가 증가하고 표면조도는 낮아지는 것을 알수 있었고, 그에 따라 마찰계수 값 또한 낮게 측정되었다. 습도제어하에서는 마찰계수 값은 비슷한 경향을 보였으나 습도가 매우 낮은 건조한 환경에서는 박막의 마찰계수 값이 높게 나타나는 경향을 보였다.

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Tribological Behaviors of DLC Thin Films Deposited using Precursor Gas diluted by Hydrogen under Aqueous Environment (수중 환경에서 수소로 희석된 반응 가스를 이용하여 증착된 DLC 박막의 트라이볼로지 거동)

  • Lee, Jin-U;Mun, Myeong-Un;Lee, Gwang-Ryeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.338-339
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    • 2012
  • This study examined the friction and wear behavior of diamond-like carbon (DLC) films deposited from a radio frequency glow discharge using a hydrogen diluted benzene gas mixture. The DLC films were deposited on Si (100) and polished stainless steel substrates by r.f.-PACVD at hydrogen to benzene ratios, or the hydrogen dilution ratio, ranging from 0 to 2.0. The wear test was carried out in both ambient and aqueous environments using a home-made ball-on-disk type wear rig. The stability of the DLC coating in an aqueous environment was improved by diluting the benzene precursor gas with hydrogen, suggesting that hydrogen dilution during the deposition of DLC films suppress the initiation of defects in the film and improved the adhesion of the coating to the interface.

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Study on Sliding Wear Characteristics and Processing of MoSi

  • Park, Sungho;Park, Wonjo;Huh, Sunchul
    • International Journal of Ocean System Engineering
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    • v.2 no.4
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    • pp.244-249
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    • 2012
  • In this study, a monolithic MoSi2 matrix reinforced with 20 vol% SiC particles, a SiC/MoSi2 composite matrix reinforced with 20 vol% ZrO2 particles, and a ZrO2/MoSi2 composite were fabricated using hot press sintering at $1350^{\circ}C$ for 1 h under a pressure of 30 MPa. The Vickers hardness and sliding wear resistance of the monolithic MoSi2, ZrO2/MoSi2, and SiC/MoSi2 composite were investigated at room temperature. A wear behavior test was carried out using a disk-type wear tester with a silicon nitride ball. The ZrO2/MoSi2 composite showed an average Vickers hardness value and excellent wear resistance compared with the monolithic MoSi2 and SiC/MoSi2 composite at room temperature.

Free and Forced Vibration Analyses of HDD Spindle Systems Supported by Hydrodynamic Bearings (유체 동압 베어링 지지 HDD 스핀들 계의 자유 및 강제 진동 해석)

  • 임승철
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.11
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    • pp.852-859
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    • 2003
  • In order to meet the growing demands for higher storage density as well as lower noise level, the spindles in hard disk drives are to be supported by hydrodynamic bearings in place of conventional ball-type ones. However, the existing models are inappropriate to apply to accurate prediction of vibration characteristics because the HDD spindle tends to take quite a complex shape to secure its performance and cost-effectiveness. In this context, this paper treats analysis of free and forced vibrations of such-designed HDD spindles based on more sophisticated models and validations via experiments. Remarkably, to this end all the components in the system are modeled as elastic adopting the finite element method.

Wear behavior of SM55C steel by rolling contact (구름접촉에 의한 SM55C의 마멸 거동)

  • Park, Beom-Su;Chae, Young-Hun;Kim, Seock-Sam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.240-247
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    • 2002
  • The rolling wear behavior of SM55C is investigated under lubrication. This is a comparative tribological behavior of heat treatment effect for SM55C. Rolling wear test method is used for Ball-on-disk type. Specimens can be classified into two main groups: as-annealing and non-annealing. As result of wear behavior, flanking initial time of non-annealing specimen keep at retard but it have not under high normal load. One of the notable features of annealing specimen is steady flanking initial time for a normal load in this experiment. Failure mechanism of SM55C is due to the fatigue wear such like flanking, pitting etc.. Flanking leads to abruptly fracture of worn surface. Fracture mechanism has a connection with normal load and polishing direction of specimens.

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Surface Integrity and Tribological Properties of Machined Surfaces

  • Kim, Dae-Eun;Hwang, Dong-Hwan
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.31-39
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    • 1995
  • The surface integrity of a machined surface is an important factor that dictates several performance characteristics of a metal part. In this paper, the surface integrity aspects are presented specifically with respect to the tribological properties of steel. Test specimens were prepared under varying conditions to induce different levels of surface deformation and hardness. Sliding and rolling experiments were performed to assess the friction and wear characteristics of these specimens using a pinon-disk type tribotester and a plate-on-ball type set-up. It is reaffirmed that heat treated steels possess superior sliding and rolling fatigue resistance than raw steel. However, for the case of raw steels machined under varying conditions, the harder specimen resulted in higher wear. This result is attributed to the presence of surface cracks that were induced during machining. The results of such findings will aid in the optimization of surface preparation process for tribological applications of steel.

Evaluation of the Sliding Frictional Characteristics at the Different Loading Mechanisms and Normal Stiffness (마찰시험기의 하중부과 방법과 수직방향 강성 변화에 따른 미끄럼 마찰특성 평가)

  • 윤의성;공호성;권오관;오재응
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.55-64
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    • 1996
  • Frictional characteristics with the change of loading method and normal stiffness at dry sliding surfaces were experimentally and theoretically evaluated in this study. For the study, a ball-on-disk typed test rig was built and implemented, which allowed a proper selection of loading mechanism and normal stiffness of the test rig. Loading method were varied from dead weight to pneumatic cylinder and spring loading, and the normal stiffness was varied by a spring of different stiffness. Test results showed that frictional characteristics at various loading methods were different even though the operating variables were the same. Discrepancy in the frictional characteristics, such as coefficient of friction and fluctuation in the normal load, were explained by the change in dynamic parameters of the test rigs. Results also showed that coefficient of friction, which defines as a ratio of frictional force divided a normal load, could be differently evaluated in the calculation when fluctuation in the normal load was significant.

Characterization research Cr-DLC films for improved corrosion and conductivity of Bipolar plate (분리판의 내식성 및 전도성 향상을 위한 Cr-DLC 박막 특성 연구)

  • Jeon, Ye-Seul;Lee, Na-Rae;Mun, Gyeong-Il;Lee, Seon-Yeong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.272-273
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    • 2015
  • DLC는 고경도, 화학적 안정성 및 고내식성, 내마모성 및 낮은 마찰계수로 인하여 여러 산업분야의 표면처리기술로 적용되고 있다. 하지만 DLC의 절연특성은 전기 산업 분야에 적용 한계가 있다. 이번 연구에서는 DLC를 연료전지 중 PEMFC(고체산화물 연료전지)의 금속 분리판 표면처리에 적용시키고자 하였으며, 높은 전도성과 고내식성의 Me-DLC박막 제작을 목표로 하였다. Cr을 Buffer layer로 하고 Cr과 DLC를 동시에 증착한 Cr-DLC 박막을 제작하였다. Cr-DLC코팅의 기계적 특성을 확인하기 위하여 나노인덴터를 이용하여 경도 및 탄성률을 측정하였으며, ball-on disk를 이용하여 마찰계수를 확인하였다. 각 샘플들의 전기전도성을 확인하기 위하여 4-point probe system을 이용하여 측정하였으며, 부식 저항 특성을 확인하기 위하여 1mole $H_2SO_4$ + 2 ppm HF 분위기의 전해질 내에서 동전위 분극시험을 통한 내식성 테스트를 하였으며, XPS를 통하여 Cr-DLC박막내의 구조적 특성을 확인하였다.

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Microstructure and tribological properties of CrZr-Si-N films synthesized by unbalanced magnetron sputtering with Cr-Zr-Si segment target (Unbalanced magnetron sputtering과 Segment target을 활용한 CrZr-Si-N 박막의 미세구조와 마모특성)

  • Kim, Dong-Jun;Ra, Jeong-Hyeon;Kim, Seong-Min;Lee, Sang-Yul;Lee, Sang-Yong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.113-114
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    • 2012
  • 본 연구는 segment target을 사용하여 unbalanced magnetron sputtering을 활용하여 고 CrZr-Si-N 박막을 합성하고 박막의 미세구조 및 마모 특성을 연구하는데 그 목적이 있다. 박막의 Si 함량을 조절하기 위하여 각 segment target은 Cr,Zr을 일정vol% 유지하며 Si vol%만 변화하여 설계하였다. Si 함량별로 제작된 마모실험 시편의 미세구조는 XRD, FE-SEM, AFM, TEM을 통하여 분석하였으며, ball on disk type의 마모 시험기를 통해 그 마모 특성을 분석하였으며,

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Wear Behaviors of Unidirectionally Oriented $Si_{3}N_{4w}/Si_{3}N_{4}$ Composites

  • Liang, Ya-Nan;Lee, Soo-Wohn;Park, Dong-Soo
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.377-381
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    • 1998
  • Wear behaviors of unidirectionally oriented $Si_3N_{4w)/Si_3N_4$ composites, sintered at different temperatures with different alignments of whiskers, have been studied in parallel and perpendicular sliding directions with respect to the orientation of the whiskers by using a ball-on-disk reciprocating sliding apparatus. The results show that wear rate in parallel direction is much greater than that in perpendicular direction. With decreasing alignment of the whiskers, the wear rate decreases in parallel sliding direction and increases in perpendicular direction. With increasing sintering temperature, the wear rate increases obviously in both parallel and perpendicular directions.

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