• Title/Summary/Keyword: Ball mill

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A Study on in Ball End Mill Cutting Operation the Cutting characteristics (Ball End Mill 가공시 가동특성에 관한 연구)

  • 오영생
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.196-201
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    • 1997
  • The biggest challenge facing today's manufacturing industry is better quality and high productivit. From an economic point of view, productivity is the most important parameter, as high productivity will reduce the cost. However, the customers of today are not only cost concerned, but also quality conscious. So high accuracy levels should also be achieved in the manufacturing process. The aim of this paper is to get a comprehensive understanding of its machinability properties and to investigate the relationship between cutting conditions and surface roughness for Ball End Mill cutting process so as to enhance its practical application.

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A Development of Algorithm for Control of Surface Roughness on Ball End Mill (Ball End Mill 가공의 표면거칠기 제어 알고리즘 개발)

  • 오영생
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.25-29
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    • 1998
  • One of the crucial problems that must be solved in a computerised unmanned machining environments requires the development of algorithm in order to predict the reliable cutting conditions on surface roughness. This paper is to develop the mathematical models for choosing the suitable cutting conditions and assist a comprehensive understanding of its machinability properties for cutting process by Ball End Mill. The mathematical equations developed to predict the surface results. It has been found that theoretical results obtained from the empirical equations agree with the experimental results of surface roughness.

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A comparative study of grinding mill type on aluminium powders with carbon nano tube: traditional ball mill and planetary ball mill

  • Choe, Hui-Gyu;Choe, Gyeong-Pil;Bae, Dae-Hyeong;Lee, Seung-Baek;Lee, Ung;Kim, Seong-Su
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.27.2-27.2
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    • 2009
  • Grinding characteristics for aluminium and carbon nanotubes (CNTs) powder during traditional and planetary ball milling investigated from the viewpoint of particle behaviour with the aimat developing CNT-dispersed samples ground based on powder metallurgy routes.In this work, a comparison between the pure aluminium and CNT input aluminium grinding was carried out to determine grinding time effect on size reduction.We observed that the use of the curly small-diameter multi-walled carbon nanotubes (MWCNTs) attributed to the beneficial role of the MWCNTs as grinding aids. It is suggested that careful choices of the sizes of CNTs and Al powders would allow fine-grinding of composite particles with uniformly distributed CNT reinforcements thereby ensuring improved properties of the final composites produced by low-temperature compacting.

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Analysis of Production Process of Fine Size Fraction of Korean Kaolin by Ball Mill Grinding II (Ball Mill 분쇄에 의한 고령토의 미분성분 생성과정의 해석(II))

  • 서태수;심철호;김상필
    • Journal of the Korean Ceramic Society
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    • v.24 no.1
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    • pp.1-8
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    • 1987
  • The validity of Alyavdin-Chujyo's Equation was re-examined over the broader milling conditions that those previously examined. Ordinary ball mill grinding with a laboratory scale batch mill (133mmø×144mm length) were selected as the grinding methods. The results show that in ball milling the Alyavdin-Chunjyo's Equation can be applicable over wide grinding time and size range with few exceptions. The validity of which are examined and discussed. The theoretical consideration of the relation between Alyavdin-Chujyo's Equation and size distributiion equation, such as Rosin-Rammler's law, was tried, and it is found that, under the condition of alyardin-Chujyo's relation, the Rosin-Rammler size distribution law can hold.

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Ball mill에서의 최적 ball size 및 그 배열

  • 한국양회공업협회
    • Cement
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    • s.60
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    • pp.47-56
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    • 1975
  • ball mill로 최적의 능률을 달성하고 생산의 최대 Blaine을 얻기 위하여 ball을 최적으로 배열 선택하여야 한다. 이 논문에서는 분쇄기 직경과 분쇄도를 고려하여 피분쇄 물질의 입도에 따르는 최적의 ball size 계산법이 전개되었다. 나아가 분쇄물의 Blaine으로부터 입도 계산에 대한 단순한 관계가 명시되었다. Blaine은 분쇄기의 길이를 직선적으로 증가시키기 때문에 chamber의 길이와 수 그리고 필요한 구의 직경이 graph의 방법으로 쉽게 규정된다. 보다 큰 구의 사용으로 손해는 분쇄기의 원료(피분쇄물)를 사전에 파쇄시킴으로써 제거될 수 있다. 그 발전 경향은 보다 작은 분쇄 매체(grinding media)의 사용에로 진전되었으며 그 이유는 다음과 같다. (1) 증대된 분쇄기 직경 (2) 피분쇄물의 사전 파쇄 (3) 분쇄 법칙에 대한 지식 향상

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Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill (교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.39-46
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    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

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Effect of Ball Milling Time on the Piezoelectric Characteristics of Low Temperature Sintering PMN-PZN-PZT ceramics (볼밀링 시간이 저온소결 PMN-PZN-PZT 세라믹스의 압전특성에 미치는 영향)

  • Lee, Il-Ha;Lee, kab-Soo;Yoo, Ju-Hyun;Jeong, Young-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.274-275
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    • 2007
  • In this study, in order to develop low temperature sintering ceramics for multilayer piezoelectric actuator application. At the PMN-PZN-PZT ceramics, the influence of the ball-mill time on piezoelectric characteristics was investigated. All the specimens improved according to the increase of the ball-mill time increase. The specimen showed the optimum value when ball-mill time is 60 hour. Their optimum values were density=$7.93g/m^3$, ${\varepsilon}_r=1371$, kp=0.551, Qm=1609, $d_{33}=321pC/N$, respectively.

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Characteristics of Tool Deflection of Ball-end Mill Cutter in Pencil Cutting of the Corner (코너부의 펜슬가공시 볼엔드밀의 공구변형 특성)

  • Wang, Duck-Hyun;Yun, Kyung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.123-129
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    • 1999
  • Ball-end milling process is widely used in the die and mold manufacturing because of suitable one for the machining of free-form surface. During the process, the pencil cutting operation can be adopted before finish cut to eliminate overload in uncut area caused by large diameter of ball-end mill. The ball-end mill cutter for the pencil cutting is easily deflected by cutting force due to the long and thin shape, and the tool deflection in pencil cutting is one of the main reason of the machining errors in a free-form surface. The purpose of this study is to find the characteristics of deflected cutter trajectory by constructing measurement system with eddy-current sensor. It was found that the severe reduction of corner radius produced the overcut during the plane cutting. Up cutting method induced the overcut both plane and slope cutting, but down cutting one induced the undercut. From the experiments, down cutting with upward cutting path can generate the small undercut surface.

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