• 제목/요약/키워드: Ball mill

검색결과 424건 처리시간 0.027초

초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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세 가지 매체형 분쇄기를 이용한 분쇄공정에서 다양한 실험 조건에 대한 입자형상변화 (Particle Morphology via Change of Ground Particle for Various Experimental Conditions During a Grinding Process by Three Kinds of Media Mills)

  • 사꾸라기시오리;보르암갈란;이재현;최희규
    • 한국입자에어로졸학회지
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    • 제11권1호
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    • pp.9-19
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    • 2015
  • This study investigated the effects of ball mill operation condition on the morphology of raw powders in the dry-type milling process using three types of ball mills traditional ball mill, stirred ball mill and planetary ball mill. Furthermore, since spherical powders offer the best combination of high hardness and high density, the optimum milling condition to produce sphere-shaped powders was studied. The applied rotation speed ranged from 200rpm (low rotation speed) to 700rpm (high rotation speed). The used ball size ranged from 1mm to 5mm. The metal powder morphology was studied using SEM, XRD and PSA. The aimed spherical powders could be obtained under the optimum experimental conditions: traditional ball mill(200rpm, 1mm ball), planetary ball mill (500rpm, 1mm ball) and also planetary ball mill (700rpm, 1 and 3 mm ball). The results show to the development of new material using spherical type copper powder/CNT composites for air-craft and automotive applications.

고경도 강재의 MQL 가공시 초경 볼 엔드밀의 TiAlN 코팅 조건이 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill and MQL Cutting Condition on Cutting characteristic of High Hardness Steels)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.245-251
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    • 2004
  • This paper is studied on the effect of TiAlN coated Ball End Mill and MQL(Minimum Quantity Lubrication) cutting condition on cutting characteristic of high hardness steels. KP4 steels[HRC32] and STD11[HRC60] heat treated steels were used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized in the cutting tests. MQL device was used to spray botanical oil coolant. Result showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed[$245{\sim}320m/min$] about $2.3{\sim}5.7$ times for KP4 steels and about $2.5{\sim}4.3$ times far STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good for KP4 steels than single layer coated.

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소형 Ball Mill에 의한 고령토의 분쇄 일지수 측정방법의 검토 (Investigation of a Method Measuring Bond에s Work Index of Korean Kaolin by Laboratory Ball Mill)

  • 심철호;강용식;서태수
    • 한국세라믹학회지
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    • 제24권1호
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    • pp.47-55
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    • 1987
  • The purpose of this work is to establish the basic calibration data for the efficiency of grinding by investigating the Bond's Work Index employing Korean Kaolin as a reference mateial with the laboratory-scale ball mill. A small ordinary ball mill has a dimension of 133 inside diameter and 144mm long. The analysis of the experimental results in this work sets up a equivalent calibration method with the laboratory-scale ball mill to those with special mill. The theoretical expression, derived from the rate equation proposed by Miwa, is obtained to anticipitate the stable revolution number for the next grinding cycle. The proposed equation is more systematic and acurate than lshihara's empirical equation is more systematic and acurate than lshihara's empirical equation for the measurement of gindability of a ball mill.

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볼 엔드밀 헬릭스 각에 따른 절삭 특성 (Cutting Characteristics of Ball-end Mill with Different Helix Angle)

  • 조철용;류시형
    • 한국정밀공학회지
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    • 제31권5호
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    • pp.395-401
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    • 2014
  • Development of five axis tool grinding machine and CAD/CAM systems increase tool design flexibility. In this research, investigated are cutting characteristics of ball-end mill with different helix angle. Special WC ball-end mills with $0^{\circ}$, $10^{\circ}$, $20^{\circ}$, $30^{\circ}$ helix angles are designed and used in various cutting tests. Machining performance according to helix angle variation is evaluated from cutting forces, surface roughness, tool wear, produced chip shape, and vibration characteristics. The ball-end mill with $10^{\circ}$ helix angle shows the best cutting performance due to appropriate chip load distribution and smooth chip flow. This research can be used for cutting edge geometry optimization and novel design of ball-end mill.

다양한 매체형 분쇄기를 이용한 건식 분쇄공정에서 장비의 표준화를 위한 분쇄실험의 비교 연구 (Comparative Study for the Standardization of Grinding Equipment During Dry Grinding Process by Various Grinding Mills)

  • 보르암갈란;사꾸라기시오리;이재현;최희규
    • 한국재료학회지
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    • 제25권6호
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    • pp.305-316
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    • 2015
  • The study of grinding behavior characteristics on the metal powders has recently gained scientific interest due to their useful applications to enhance advanced nano materials and components. This could significantly improve the property of new mechatronics integrated materials and components. So, a new evaluation method for standardizing grinding equipment and a comparative study for the grinding experiment during the grinding process with various grinding mills were investigated. The series of grinding experiments were carried out by a traditional ball mill, stirred ball mill, and planetary ball mill with various experimental conditions. The relationship between the standardization of equipment and experimental results showed very significant conclusions. Furthermore, the comparative study on the grinding experiment, which investigated changes in particle size, particle morphology, and crystal structure of materials with changes in experimental conditions for grinding equipment, found that the value of particle size distribution is related to the various experimental conditions as a revolution speed of grinding mill and media size.

볼-밀 가용화 효과의 향상을 위한 하수슬러지 조건에 대한 연구 (Sewage sludge conditions for promoting solubilization in the ball mill treatment)

  • 이명주;김태형;남양원;황선진
    • 상하수도학회지
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    • 제22권5호
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    • pp.505-510
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    • 2008
  • Excess sludge and raw sludge were treated by ball mill in order to promote solubilization, and it was known that the level of solubilization was higher in excess sludge rather than raw sludge. About solid concentration, with the increase of TS, the amounts of solubilization was increased. And excess sludge was solubilized more effectively with the increase of ball mill treatment time. Especially, in case of excess sludge, within 5 min of ball mill treatment, 6 times of solubilization was achieved compared with raw sludge. The effect of bead size was also tested and 1 mm bead was most desirable when applied to the TS 4% of excess sludge. Particle size decrease by the ball mill treatment was more effective in raw sludge, nevertheless the level of solubilization was always higher in excess sludge. This means that the results of particle analysis could not be understood as a indicator for sludge solubilization. Generally, excess sludge and raw sludge are mixed at the thicker in the STP, but considering a ball mill pretreatment as an alternative for sludge solubilization, it is desirable to treat not raw sludge but excess sludge alone in the aspect of solubilization yield and economical process.

분말처리 방법에 따른 $UO_2$ 분말 및 성형체에서의 기공도 변화

  • 김시형;김한수;이정원;이영우;양명승;박현수
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1995년도 추계학술발표회논문집(2)
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    • pp.650-655
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    • 1995
  • AUC-$UO_2$, ADU-$UO_2$ 분말이 ball mill과 attritor mill에서 분쇄될 때, 기공도변화를 측정함으로서 분말의 특성변화와 분쇄거동을 관찰하였다. 분쇄전 ADU-$UO_2$ 분말은 0.3-7 $\mu\textrm{m}$ 범위의 기공들이 고르게 분포하였으며, ball mill에서 분쇄되어도 그 분포는 거의 변화가 없었다. 분쇄전 AUC-$UO_2$ 분말은 3-8 $\mu\textrm{m}$와 0.05-0.2 $\mu\textrm{m}$ 범위의 기공이 주로 생성되어 있는 bimodal 분포를 나타내었다. Ball mill에서 분쇄됨에 따라 3 $\mu\textrm{m}$이상의 큰 기공과 0.2 $\mu\textrm{m}$ 이하의 작은 기공이 소멸되고, 0.2-3 $\mu\textrm{m}$의 기공들이 고르게 분포하는 경향을 나타내었다. 반면에 AUC-$UO_2$가 attritor mill에서 분쇄될 경우에는 bimodal 분포는 그대로 유지하면서 3-8 $\mu\textrm{m}$의 큰 기공은 줄어들고 0.05-0.2 $\mu\textrm{m}$의 기공은 그 양이 증가하는 경향을 나타내었다. 이것은 ball mill에서는 주로 충격작용에 의해서, attritor mill에서는 전단작용에 의해서 분쇄가 진행됨으로 인한 분쇄기구의 차이인 것으로 사료된다.

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다양한 Ball Mill Method에 의해 제조된 V/TiO2 촉매의 NH3-SCR 활성 증진연구 (Enhanced NH3-SCR Activity of V/TiO2 Catalyst Prepared by Various Ball Mill Method)

  • 김동호;서필원;홍성창
    • 청정기술
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    • 제23권1호
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    • pp.64-72
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    • 2017
  • 본 연구에서는, $150{\sim}400^{\circ}C$ 영역에서 $NO_x$를 제어하기 위한 ball mill 기법을 사용한 선택적 환원촉매(SCR)의 연구를 수행하였다. 제조된 촉매들의 구조적 특성 및 산화가 특성을 확인하기 위하여 XRD, BET, XPS 분석을 수행하였다. 다양한 ball mill 기법에 의해 제조된 촉매는 $250^{\circ}C$ 이하의 온도구간에서의 활성의 차이를 보였다. 이중 가장 우수한 탈질효율을 갖는 촉매를 기준으로, ball mill 시간이 3시간일 때 가장 높은 활성을 나타내었다. XPS 분석 결과, vanadium의 비 화학양론종의 존재 및 원자 수 증가가 활성증진에 유리하게 작용한 것으로 나타났다. 또한 $O_2$ on-off 실험을 통해 격자산소량의 양과 탈질 효율과의 상관관계를 나타내었고, 이는 서로 비례관계에 있음을 확인하였다.

볼밀의 내벽 보호용 현무암 라이너의 최적형상에 관한 연구 (A Study on the Optimum Shape of Basalt Liner for Inner Wall Protection of Ball Mill)

  • 왕지석;김종도;윤희종
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권6호
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    • pp.753-760
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    • 2007
  • For protection of the cylinder wall of the ball mill for grinding raw ore. the inner side of the cylinder is covered with rubber liner. The rubber is easily worn down because the rubber relatively soft compared with raw ore. So the rubber liner in the ball mill cylinder must be replaced almost every year and the cost for replacing rubber liner formidable. In this paper, for reducing or excluding the cost of replacing rubber liner the basalt liner is designed. The basalt materials are generally harder than raw ore and the basalt liner in the ball mill does not wear down and so it can be used almost permanently. The concave surfaces are made on the liner of the ball mill and the liner in the cylinder wall plays also the role of raising the steel balls mixed in the raw ore. The section profiles of the concave surface have an important effect on the performance of the ball mill. The deep concave grooves raise the steel balls to high levels and give the large potential energy to the steel balls impacting to the raw ore. But if the concave grooves are too deep. the steel balls raised too high by the concave grooves fly along the parabolic path and reach to the other side of cylinder wall and so the steel balls do not play the roles of grinding the raw ore. The forces acting to a steel ball in a concave groove of the cylinder liner are also analyzed in this paper. The formulas calculating the height and the impact point of the steel ball are introduced and presented. Based to these formulas, the optimum section profiles of the basalt liner are presented.