• Korean Journal of Optics and Photonics
• /
• v.21 no.6
• /
• pp.247-253
• /
• 2010

A dual-layer light guide plate (DLGP) was designed and a simulation was done to optimize the structure of the light guide plates used at backlight units while maintaining the luminance, uniformity and viewing angle by reducing the optical sheet. The characteristic of DLGP with prism pattern with curvature on the top surface is simulated and the luminance and uniformity are obtained. In order to improve the uniformity, the V groove prism pattern on the bottom surface was turned by an angle of $90^{\circ}$. In particular, we used the pitch calculation program to select the value of the ratio (Max : Min) between the pitch at the extreme outside and the pitch at the middle, the number of V groove lines and the variance at the bottom pattern of DLGP. After that, the optimum distance between V grooves was determined. For optimizing the DLGP, we examined the uniformity again by changing the number of pattern grooves on the bottom surface of DLGP. As a result of the simulation, we find that the BLU with DLGP has a uniformity of 90.6% and viewing angle $145^{\circ}$.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2005.06a
• /
• pp.216-219
• /
• 2005

In recent, LCD becomes one of the main display devices and expected to have quite good market share during the next couple of years. The demand for low cost and high performance, however, is becoming severe as the competition among other display devices like PDP, OLED increases. To satisfy this demand from market, we need to optimize the parts or modules of the LCD, reduce the number of the assemble and enhance the process for the high brightness and uniformity of the LCD. The LCD consists mainly of LCD panel and Backlight unit(BLU). BLU, which takes big portion of the cost for LCD, consists of light source, light guide panel and many kinds of functional film. Recently light guide panel or film for BLU has micro patterns on its surface and consequently to reduce the number of parts and enhace the brightness and its uniformity. In this study, some methodologies for the fabrication of the master/stamper and molding the light quide panel are introduced for 50um pitch of prizm patterned substrate. Mechanical machining process is adapted and optimized to fabricate micro patterned stamper using the micro cutting tool. Injection molding technology is also developed to obtain uniformly replicated micro patterned products.

• Transactions of Materials Processing
• /
• v.17 no.8
• /
• pp.657-661
• /
• 2008

Recently, products of electronic industry and related parts are required to have the thickness thinner and thinner to reduce the part weight. To go with this trend, LGP(light guide plate) of LCD-BLU(Liquid Crystal Display-Back Light Unit: It is one of kernel parts of LCD) for cell phone has the thickness of ${\sim}0.3mm$ and the battery case of cell phone has ${\sim}0.25mm$. Accordingly, high speed injection molding is required to mold products which have thinner parts. To achieve high speed injection and proper control of hydraulic unit, various design was applied to conventional injection unit. In the present paper, we concentrated on the molding stability of hydro-mechanical high speed injection machine to make an LGP of 0.3mm thickness.

• Journal of the Korean Society for Precision Engineering
• /
• v.20 no.1
• /
• pp.79-84
• /
• 2003

A light guide panel is an element of the LCD backlight module that is often used for the display of compact electronic devices. In this study, a laser marking system is proposed to fabricate light guide panel, which can replace other manufacturing methods such as silk printing, stamping, or v-cutting methods. The objective of this research is to evaluate the process parameters of the laser marking system. Light guide patterns were marked with a 50W $CO_2$ laser (CW) to understand the effects of average power and scanning speed on the geometry and quality of groove pattern. The width of the fabricated grooves increases with increasing laser power and decreasing scan speed. In order to analyze surface characteristics and optical properties (luminance, uniformity), SEM photography and BM7 (luminance measuring system) were used. As a result, the optimal conditions of the process parameters were determined.

• Proceedings of the IEEK Conference
• /
• 2002.07c
• /
• pp.1398-1400
• /
• 2002

A new PLF-BLU (Plastic Light Fiber-Back Light Unit) using side glowing light fiber rods array for the 42" LCD TV display has been evelopedd. The light fibers were 14mm in diameter and 50cm long pure transparent acrylic rods of 1.49 refractive index. Fine seratees were made on the flat side of rod. extremely bright incandscent light from lamp fed into the fiber si scattered at scratches then emerges through the surface of rod. A typical PLF-BLU system consists of 24 PLFs produced side glow of brightness of 4,500cd/㎡ to 6,500cd/㎡. New PLF-BLU is proved to be a BLU of rigid, bright, no heat generation, and low power consumption, hence a prospective BLU system for very and/or ultra large size TVs. A new LED-PLF-BLU system considered to be a revolutionary to break-through of the BLU technologies has also been developed, and is decribed briefly.

• Transactions on Electrical and Electronic Materials
• /
• v.9 no.3
• /
• pp.110-115
• /
• 2008

In this paper, we have designated a 42-inch RGB LED BLU, 80 % above illuminance. A desirable brightness performance was attained, by doing anti-parallel configuration, a fitting of LED's strip distance and a height of the top of LED to the back of the LCD. We get the 85.81 % of the brightness uniformity which has 12.8 mm away from LED's top and LCD's back and 51.41 mm of the same spacing between LED's strip in simulation and 82.24 % in experiment.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.20 no.3
• /
• pp.361-367
• /
• 2011

In this paper, it was attempted to analyze the optimal design of light emitting diode (LED), a source of back light unit (BLU). LED is beginning with commercialized red LED which is made by GaAsP compound semiconductor, and has been developed focusing on liquid crystal panel. In order to get the optimal design, optical simulation was made by analyzing luminosity shape, reflector angle, chip depth, and chip position of LED lighting. Final results show that the proposed LED characteristics were useful to increase light efficiency and it has been proven by distribution chart for actual exposed light on the light guide panel (LGP).

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2008.10a
• /
• pp.422-425
• /
• 2008

Recently, electronic products and related parts are required to have thin thickness because of small form factor. To go with the trend, LGP(light guide plate) of LCD BLU(Liquid Crystal Display Back light unit: It is one of kernel parts of LCD) for cell phone has the thickness of 0.3 mm and the battery case of cell phone has 0.25 mm. Accordingly, high speed injection molding is required to make products which have thin thickness. High speed injection molding means that the resin is injected into the cavity at higher than normal speed avoiding short shot. In the case of hydro-mechanical high speed injection machine, it requires the design for hydraulic unit to make high injection speed and the design for control unit to control hydraulic unit. In the present paper, we concentrated on the molding stability of hydro-mechanical high speed injection machine to make an LGP of 0.3 mm thickness.

• Transactions of Materials Processing
• /
• v.20 no.1
• /
• pp.60-63
• /
• 2011

BLU(back light unit) is one of kernel parts of LCD(liquid crystal display) unit. New 3-D micro-lens pattern for LGP(light guide plate), one of the most important parts of LCD-BLU, had been researched. Instead of dot pattern made by chemical etching or laser ablation, SCS(slanted curved surface) micro-lens pattern was designed with optical CAE simulation. This study introduce the method of design using optical CAE simulation for SCS micro-lens, the new fabrication method of micro-mold with SCS micro-lens pattern.

• Proceedings of the IEEK Conference
• /
• 2006.06a
• /
• pp.323-324
• /
• 2006

This study proposes an effective algorithm that can simulate a lighting environment, especially an LED backlight unit, using the photon mapping method. For higher reliable simulation, we modeled spectral and optical characteristics of LEDs, light sources, and optical sheets. From rendered images, we confirmed that the proposed algorithm can effectively simulate the lighting distribution of LED backlight unit.