• Title/Summary/Keyword: BLDC

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Optimum Design for Cogging Torque Minimization in BLDC Motor Magnet using Genetic Algorithm (유전알고리즘을 이용한 BLDC전동기 영구자석의 코깅 토크 최소화 최적설계)

  • Jeon Mun-Ho;Kim Chang-Eob;Lee Suk-Won
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.860-862
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    • 2004
  • 본 논문에서는 유전알고리즘과 유한요소법을 이용하여 BLDC 전동기의 코깅 토크를 최소화하기 위한 최적화 설계 방법을 제안하였다. 먼저 유전알고리즘을 이용하여 BLDC 전동기의 설계 변수를 추론하고, 유한요소법으로 코깅 토크를 구하였다. 유전알고리즘과 유한요소법을 사용함으로써 BLDC 전동기의 코깅 토크가 최소화 되는 영구자석의 형상을 전 영역에서 빠른 시간내에 구할 수 있었다.

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Lead Angle Auto Tuning Technique for Optimal Control of BLDC Motor (BLDC모터 최적 제어를 위한 Lead Angle Auto Tuning 기법)

  • Ahn, Sung-Kuk;Cha, Hanju
    • Proceedings of the KIPE Conference
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    • 2020.08a
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    • pp.399-400
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    • 2020
  • 본 논문은 Sensored BLDC 모터의 제어방법을 설명하고, 효율적인 최적 제어를 하기위해 Lead Angle 제어를 하는 방법에 대하여 설명하였다. Lead Angle 값을 실시간 Auto Tuning 하는 기법을 설계 및 구현하였다. 실제 Microchip 사의 DSC를 사용하여 Software로 동작을 구현하였으며, PWM 스위칭 하기 위한 반도체 소자는 IGBT 모듈인 IPM을 사용하여 BLDC 모터의 구동회로인 인버터를 구성하였다. 실제 사용하는 400W급 BLDC 모터를 사용하여 Lead Angle 제어와 Auto Tuning 실험결과를 비교 검증하였다.

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Optimized Design of Rotor Considering Cost-Reduction of Small BLDC Motor for the Water Pump (펌프용 소형 BLDC 모터의 원가절감을 고려한 회전자 최적화 설계)

  • Kim, Hoe-Cheon;Jung, Tae-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.495-501
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    • 2013
  • In the present study, a BLDC motor for a pump in which a neodymium PM is replaced with a Ferrite PM has been developed in preparation for the cost increase and to ensure the stability of the resource supply. One of the currently used motors for pumps is a BLDC motor having an interior PM wherein a rare-earth PM is adopted. However, a BLDC motor for a pump is designed to have large airgap because of the use of a waterproof insulator according to its structural characteristics, and therefore, a SPM structure is suitable. Hence, an SPM BLDC motor in which a Ferrite PM is used is designed. Nevertheless, the use of Ferrite instead of rare-earth materials causes a deterioration in the performance of the electric motor, such as a decrease in the BEMF and the maximum power of the motor and the irreversible demagnetization of the PM. In order to mitigate such disadvantages, an optimized design of the BLDC motor is developed by changing each design parameter and by improving the electromagnetism structure.

Design and Implementation of Oil Pump Control Systems Driven by a Brushless DC Electric Motor (BLDC 모터로 구동되는 오일 펌프 제어 시스템의 설계 및 구현)

  • Kwak, Seong-Woo;Kim, Hyung-Soo;Yang, Jung-Min
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.1
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    • pp.83-90
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    • 2014
  • In this paper, we address the problem of designing and implementing an oil pump control system driven by a brushless DC (BLDC) motor. The proposed oil pump plays the role of providing fuel to the engine clutch and transmission of hybrid vehicles. Main consideration is given to enhancing response feature and accuracy of the oil pump by simplifying the controller that is driven by a BLDC motor under PWM voltage control, which is a standard control method for BLDC motors. The proposed control scheme also helps to increase efficiency and reliability of the oil pump system. To validate the performance of the proposed system, we conduct experiments on BLDC motor speed control and oil pump operations.

Thermal and Flow Analysis of Outer-Rotor Type BLDC Motor with Cooling Blades (냉각날개를 갖는 외전형 BLDC 모터의 열유동 해석)

  • Kang, Soo-Jin;Wang, Se-Myung;Shim, Ho-Kyung;Lee, Kwan-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.9
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    • pp.772-779
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    • 2007
  • In this paper, thermo-flow characteristics of an outer-rotor type BLDC motor are numerically analyzed using three-dimensional turbulence modeling. On the rotor of the BLDC motor, cooling blades and cooling holes are existed for the enhanced cooling performances. Rotating the blades and holes generates axial air flow streaming into inner rotor side and passing through stator slots, which cools down stator by forced convection. Operating tests are performed and the numerical temperature fields are found to be in good agreement with experimental results. A new design of the BLDC motor has also been developed and major design parameters such as the arrangement of cooling holes, the area of cooling holes and cooling blades, and the cooling blade angle, are analyzed for the enhanced convective heat transfer rate. It is found that the convective heat transfer rate of the new BLDC motor model is increased by about 8.1%, compared to that of the reference model.

Reduction of Cogging Torque of BLDC Motor by Sinusoidal Air-Gap Flux Density Distribution (BLDC 전동기의 정현적 공극 자속밀도 구현에 의한 코깅 토크 저감)

  • Kim, Samuel;Jeong, Seung-Ho;Rhyu, Se-Hyun;Kwon, Byung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.1
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    • pp.57-65
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    • 2007
  • Along with the development of power electronics and magnetic materials, permanent magnet (PM) brushless direct current (BLDC) motors are now widely used in many fields of modern industry BLDC motors have many advantages such as high efficiency, large peak torque, easy control of speed, and reliable working characteristics. However, Compared with the other electric motors without a PM, BLDC motors with a PM have inherent cogging torque. It is often a principle source of vibration, noise and difficulty of control in BLDC motors. Cogging torque which is produced by the interaction of the rotor magnetic flux and angular variation in the stator magnetic reluctance can be reduced by sinusoidal air-gap flux density waveform due to reduction of variation of magnetic reluctance. Therefore, this paper will present a design method of magnetizing system for reduction of cogging torque and low manufacturing cost of BLDC motor with isotropic bonded neodynium-iron-boron (Nd-Fe-B) magnets in ring type by sinusoidal air-gap flux density distribution. An analytical technique of magnetization makes use of two-dimensional finite element method (2-D FEM) and Preisach model that expresses the hysteresis phenomenon of magnetic materials in order for accurate calculation. In addition, For optimum design of magnetizing fixture, Factorial design which is one of the design of experiments (DOE) is used.

A Study on Design and Manufacture of Slotless Outer Rotor BLDC Motor for a Vehicle Blower (자동차 송풍장치용 Slotless Outer Rotor BLDC 모터 설계 및 제작에 관한 연구)

  • Hyon-Jang Lee;Hee-Seok Jeong;Sun-Ho Cho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.5
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    • pp.827-834
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    • 2023
  • In this paper, a slotless outer rotor BLDC motor for a vehicle blower was designed and manufactured to improve the disadvantages of general motors. The proposed motor solves the noise caused by mechanical friction of DC motor during rotation by removing the brush, Also, slotless air-gap windings are used to improve cogging torque by BLDC motor slots. Then, the motor has a structure in which a magnet is attached to the external rotor and rotates simultaneously with the internal rotor, there is no change in magnetic flux. Therefore, it has high efficiency by fundamentally reducing iron loss.

A Study on Reliability Compliance Test based on Thermal Fatigue Accelerated Test for CVVL BLDC Motor (CVVL BLDC 모터의 열피로 가속시험을 통한 수명보증시험 설계)

  • Lee, San-Hoon;Park, Sang-Wook;Kim, Min-Geiun;Seon, Han-Geol;Hong, Sung Ryeul;Han, Man-Seung
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.241-247
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    • 2015
  • Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

Characteristics Analysis and Comparison of Careless and Slotless BLDC Motor used in Digital Lightening Processor Motor with Air-Dynamic Bearing (공기 동압 베어링을 갖는 디지털 라이트닝 프로세서 모터용 코어리스 및 슬롯리스 BLDC 모터의 특성 분석 및 비교)

  • Yang, Iee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1039-1046
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    • 2007
  • This paper presents the analysis for power consumption, mechanical vibration and acoustic noise characteristics of the Coreless and Slotless Brushless DC motor in Digital Lightening Processor(DLP) Motor with the Air-Dynamic Bearing. The Coreless BLDC motor has not the stator yoke as well as the stator slot to remove the unbalance force by the interaction between the stator yoke and Air-Dynamic Bearing clearance. The assembling tolerance and the processing error make the air-gap difference between the magnet and the stator yoke .which occurs the unbalanced electro-magnetic force in the Slotless BLDC motor. It imposes the air-dynamic bearing on the disturbance force and makes the Air-Dynamic Bearing vibrated and noised. Also, The attractive force between the magnet and the silicon steel stator yoke increases the power consumption. In this paper, the power consumption, mechanical vibration and acoustic noise of the Coreless BLDC motor and the Slotless BLDC motor with the silicon steel stator yoke are simulated, analyzed, and tested using the manufactured proto-type motors with Air-Dynamic bearing. The simulated and tested results present that the Coreless BLDC motor without the silicon steel stator yoke has the lower mechanical vibration and noise ,and lower power consumption than the Slotless BLDC motor with the silicon steel stator yoke in Digital Lightening Processor Motor with Air-Dynamic Bearing.