• Title/Summary/Keyword: BHF(Blank Holder Force)

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Study on the Shear and Forming Behavior of Chain Stitched Multi-axial Warp Knitted Fabric Preform (Chain stitch 다축경편물의 전단 및 성형 거동에 관한 연구)

  • Lee, Ji-Seok;Hong, Seok-Jin;Yu, Woong-Ryeol;Kang, Tae-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.107-110
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    • 2005
  • In this study we investigated the shear and forming behavior of chain stitched multi-axial warp knitted fabric preform, so called non-crimp fabric (NCF). The picture frame test was performed to characterize the shear behavior of NCF and also provide material properties for the numerical simulation of its deformation behavior. The forming behavior of NCF with chain stitch were investigated using hemispherical forming tools. The experimental results show that processing conditions such as blank holder force (BHF) and preform shape are crucial to determining the forming behavior of NCF. For instance, an asymmetric formed shape, which is due to the stitches introduced to NCF, turns into a symmetric one as BHF increases. Furthermore the in-plane and out-of buckling (wrinkle), the severance of which were quantified using image processing method, decreases significantly as BHF increases.

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Formability Study on Weld Line Location and Movement of Laser-Tailor Welded Blanks

  • Hong, Joo-Pyo;Kim, Heon-Young;Oh, Soo-Ik
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.19-24
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    • 1997
  • The weld line location and the weld line movement in stamping with laser-tailor welded blanks(TWB) were investigated through square cup deep drawing tests. The step blank holder was introduced to form TWB of different thicknesses without wrinkling, and the non-uniform blank holding force(BHF) was enforced to control weld line movement. Test results of the blanks with shifted weld lines showed that the large portion of the thinner area could result in a large weld line movement. Careful selection of the weld line location and the BHF control should be adapted in TWB design to avoid failures and to ensure its formability.

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A Study on the Behavior of Wrinkles in Cup Drawing with Al alloy by FEM (유한요소법에 의한 합금의 용기 성형시 Al 주름의 거동에 관한 연구)

  • Ko D.L.;Jeon C.Y.;Kim J.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1240-1243
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    • 2005
  • The wrinkling in the flange and wall of a part is a predominant failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Gotoh had studied the wrinkles under $20{\mu}$ in height. In general, the height of wrinkles could be limited under $200{\mu}$ practically. Therefore small BHF can be allowed so that the depth of drawing could be increased. This paper represents the variation of the wrinkles of flange in the part of cup drawing by using aluminium alloy A1050 and A5052. This simulation is used by the explicit finite elements code $PAM-STAMP^{TM}$. The computed results are compared with the experimental results to show the validity of the analysis.

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A Study on the Behavior of Wrinkles in Square Cup Drawing (사각용기 성형시 주름의 거동에 관한 연구)

  • Kim, Jin-Moo;Chung, Young-Min
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.616-620
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    • 2001
  • The wrinkling in the flange and wall of a part is a predominent failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Although the wrinkles of flange have been made in the incipient stage of drawing, if the height of wrinkles is maintained under a prescribed limit by decrease or extinction of wrinkles in the course of drawing, small BHP can be allowed so that the depth of drawing could be increased. Authors research the variation of the wrinkles in flange in the course of square cup drawing by using aluminium A1015 and aluminium alloy A5052.

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