• Title/Summary/Keyword: Axial-Flow Turbine

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A Study on the Through-Flow Analysis for a Multi-Stage Axial Turbine Considering Leakage Flows (누설 유동을 고려한 다단 축류 터빈의 유선곡률해석법에 대한 연구)

  • Kim, Sangjo;Kim, Kuisoon;Son, Changmin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.5
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    • pp.1-12
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    • 2018
  • The streamline curvature method is essentially used for the design procedure of multi-stage axial turbines. Moreover, by using this method, it is possible to consider the turbine loss characteristics for real operating conditions at an early design stage. However, there is not enough relevant research in South Korea to support this. In the present study, the streamline curvature method and the empirical equation for calculating the mixing loss are employed to predict the performance of a multi-stage axial turbine with leakage flows. The proposed method is applied to the prediction of the performance of a five-stage axial turbine with leakage flows, as used for an industrial gas turbine of 86 MW in South Korea. The calculation result is compared with 3D CFD data, and the advantages and limitations of the streamline curvature method are described.

Analysis of Axial Compressor Design Characteristics in Large Class Gas Turbine for Power Generation (발전용 대형 가스터빈 축류압축기 설계 특성 분석)

  • Lee, Sung-Ryong;Song, Jae-Wook;Kim, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.1
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    • pp.64-69
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    • 2012
  • Currently axial flow compressor is used primarily in a large power generation gas turbine. In this paper,the main factors to be considered when designing a axial flow compressor were compared to those of a small power generation gas turbine(DGT-5). The main design parameters was examined in the aspect ratio, solidity, as well as reaction, diffusion factor, incidence angle, etc. The results in case of a small compressor are showed a regular pattern but there were not found any specific design patterns for a large class compressor.

A Numerical Analysis of the Partial Admission Supersonic Turbine Losses for Geometic Conditions (형상 변수에 따른 부분 흡입형 초음속 터빈 손실에 관한 수치적 연구)

  • Shin Bong-Gun;Im Kang-Soo;Kim Kui-Soon;Jeong Eun-Hwan;Park Pyun-Goo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.297-305
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    • 2006
  • In this paper, numerical analyses of the flow within turbine for geometric conditions such as nozzle shape, length of axial clearance, and chamfer angle of leading edge of blade have been performed to investigate the partial admission supersonic turbine losses. Firstly, flow's bending occurred at axial clearance is depended on nozzle shape. Next, the chamfer angle of leading edge affects the strength of shock generated at the leading edge. Finally the expansion and mixsing of the flow within axial clearance are largely depended upon the length of axial clearance. Therefore it is found that aerodynamic losses of turbine is affected by nozzle shape and chamfer angel and that partial admission losses is depended on nozzle shape and the length of axial clearance.

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Study on Aerodynamic Optimization Design Process of Multistage Axial Turbine

  • Zhao, Honglei;Tan, Chunqing;Wang, Songtao;Han, Wanjin;Feng, Guotai
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.130-135
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    • 2008
  • An aerodynamic optimization design process of multistage axial turbine is presented in this article: first, applying quasi-three dimensional(Q3D) design methods to conduct preliminary design and then adopting modern optimization design methods to implement multistage local optimization. Quasi-three dimensional(Q3D) design methods, which mainly refer to S2 flow surface direct problem calculation, adopt the S2 flow surface direct problem calculation program of Harbin Institute of Technology. Multistage local optimization adopts the software of Numeca/Design3D, which jointly adopts genetic algorithm and artificial neural network. The major principle of the methodology is that the successive design evaluation is performed by using an artificial neural network instead of a flow solver and the genetic algorithms may be used in an efficient way. Flow computation applies three-dimensional viscosity Navier Stokes(N-S) equation solver. Such optimization process has three features: (i) local optimization based on aerodynamic performance of every cascade; (ii) several times of optimizations being performed to every cascade; and (iii) alternate use of coarse grid and fine grid. Such process was applied to optimize a three-stage axial turbine. During the optimization, blade shape and meridional channel were respectively optimized. Through optimization, the total efficiency increased 1.3% and total power increased 2.4% while total flow rate only slightly changed. Therefore, the total performance was improved and the design objective was achieved. The preliminary design makes use of quasi-three dimensional(Q3D) design methods to achieve most reasonable parameter distribution so as to preliminarily enhance total performance. Then total performance will be further improved by adopting multistage local optimization design. Thus the design objective will be successfully achieved without huge expenditure of manpower and calculation time. Therefore, such optimization design process may be efficiently applied to the aerodynamic design optimization of multistage axial turbine.

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Numerical Analysis on Effects of the Boundary Layer Fence Equipped on the Hub of Rotor in the First Stage Axial Flow Gas Turbine (1단 축류 가스터빈내 동익의 허브면에 장착된 경계층 펜스의 효과에 대한 수치 해석적 연구)

  • Yoon, Deok-Kyu;Kim, Jae-Choon;Kim, Dae-Hyun;Lee, Won-Suk;Chung, Jin-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.2
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    • pp.8-16
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    • 2009
  • The objective of this study is to investigate the three-dimensional turbulence flow characteristics of a rotor passage of an one-stage axial flow gas turbine and to investigate the effects of a boundary layer fence installed on the hub endwall of the rotor passage. Secondary flows occurring within the rotor passage (e.g. horseshoe vortex, passage vortex, and cross flow) cause secondary loss and reduce turbine efficiency. To control these secondary flows, a boundary layer fence measuring half the height of the thickness of the inlet boundary layer was installed on the hub endwall of the rotor passage. This study was performed numerically. The results show that the wake and secondary flows generated by the stator reduced the rotor load to constrain the development of cross flow and secondary flow reinforced by the rotor passage. In addition, the secondary vortices occurring within the rotor passage were reduced by the rotation of the rotor. Although, the boundary layer fence induced additional vortices, giving rise to an additional loss of turbine, its presence was shown to reduce the total pressure loss when compared to effects of the case without fence regardless of the relative position of blades by enervating secondary vortices occurred within the rotor passage.

Effects of the Damaged Axial-flow Compressor Blade on the Gas Turbine Components (축류 압축기 블레이드 손상시 터빈부품에 미치는 영향)

  • Kang, M.S.;Yun, W.N.;Kim, K.Y.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.53-58
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    • 2007
  • The ruptured blade which is rotating at high speed can damage severely the all stage compressor blades and the turbine components. If the shattered blades flow downstream inside the turbine parts, then the turbine blades and vanes can be damaged. The small parts of shattered blades which are flowed into the turbine parts pass through without any damages in the leading edge of the first stage stationary blades. Then they bump against the convex side of the leading edge of the first stage moving blades and the trailing edge of the first stage stationary blades repeatedly. The debris of shattered blades may plug the cooling holes in the turbine blades and vanes. The dent damage and the coating delamination could be also occurred by the debris of shattered blades flowed downstream inside the combustion liner and the transition piece. This paper analyzes the influence on the turbine components and the damage mechanism and characteristics in case of the damaged blade of the multiple-stage axial flow compressor.

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Experimental Study on the Flow Characteristics of Supersonic Turbine with the Axial Gap Ratios (초음속 터빈의 축방향 간격비에 따른 유동 특성에 대한 실험적 연구)

  • Cho, Jong-Jae;Kim, Kui-Soon;Jeong, Eun-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.2
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    • pp.136-142
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    • 2007
  • A small supersonic wind tunnel was designed and built to study the flow characteristics of a supersonic impulse turbine cascade. The supersonic cascade with a 2-dimensional supersonic nozzle was tested for the axial gap ratio (${\delta}$) of the supersonic turbine that is the one of the turbine design parameter. Firstly, the flow was visualized by a single pass Schlieren system. Next, total and static pressure of the cascade were measured by a pressure scanning system. Highly complicated flow patterns including shocks, nozzle-cascade interaction and shock boundary layer interactions, flow characteristics of the supersonic turbine were observed.

Numerical Study on Steady and Unsteady Flow Characteristics of Nozzle-Rotor Flow in a Partial Admission Supersonic Axial Turbine with Sweep Angle (스윕 각이 적용된 부분 흡입형 초음속 축류 터빈의 정상, 비정상 공력 특성에 관한 수치적 연구)

  • Jeong, Soo-In;Kim, Kui-Soon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.173-179
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    • 2012
  • Steady and unsteady three-dimensional RANS simulations have been performed on partial admission supersonic axial turbine having backward/forward sweep angles(${\pm}15^{\circ}$) and the results are compared with each other. The objective of this paper is to study the effect of unsteadiness on turbine flow characteristics and performances. The all results indicated that the losses of unsteady simulations were greater than those of steady cases. It was also shown that BSW model give the effect on the reducing of mass flow rates of tip leakage. In unsteady simulation, the increase of t-to-s efficiency at Rotor Out plane was observed more clearly.

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Numerical Study on Flow Patterns of Impeller's Type in a Stirred Tank (혼합탱크 내의 임펠라 형태에 따른 유동 특성에 관한 수칙해석)

  • Oh, Sueg-Young;Song, Gil-Sub
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.454-459
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    • 2001
  • The present study is concerned with the flow patterns induced by other impellers in a rectangular tank Impellers are FBT(Flat blade turbine), PBT(Pitched blade turbine), Shroud turbine, Rushton Turbine, and Helical ribbon turbine. The solution of flows in moving reference frames requires the use of 'moving' cell zone. The moving zone approaches are MRF(Multiple reference frame), which is a steady-state approximation and Sliding method, which is a unsteady-state approximation. Numerical results using two moving zone approaches are compared with experiments by Ranade & Joshi, which have done extensive LDA measurements of the flow generated by a standard six-bladed Rushton turbine in a cylindrical baffled vessel. In this paper we simulated the flow patterns with above mentioned moving zone approaches and impellers. Turbulence model is RNG k-$\epsilon$ model.

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Two-Dimensional Analysis of Unsteady Flow through One Stage of Axial Turbine (I) (1단 축류 터빈의 비정상 내부유동특성에 관한 2차원 해석(I))

  • Park, Jun Young;Um, InSik;Baek, Je Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.11
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    • pp.1371-1378
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    • 1999
  • Flow through turbomachinery has a very complex structure and Is Intrinsically unsteady. In addition, trend to highly loaded turbomachinery makes the flow extremely complex due to the interaction between rotor and stator. In this study, flows through UTRC LSRR turbine are numerically analyzed using 2 dimensional Navier-Stokes equations. The convective terms of the governing equations are discretized using the Van-Leer's FVS(Flux vector splitting) with an upwind TVD scheme. The conventional central differencing is used to discretize the diffusion terms on the finite volume. The accurate unsteady motion is achieved by using a 2nd order accurate, 3-point Euler implicit scheme. The quasi-conservative zonal scheme is used for calculating the flow variables on the zonal interface between the rotor and stator. The axial gap between stator and rotor has been configured in two variations, 15% and 65% of average chord length. The analysis program is validated using experimental results and the effect of axial gap is examined. The numerical analysis results are presented by time averaged pressure coefficient and pressure magnitude coefficient and compared with experimental results.