• Title/Summary/Keyword: Axial compressor

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Influence of Manufacturing Tolerance on the Aerodynamic Characteristics of Axial Compressor Blades - 1. Distortion of Blade Profile Curvatures (축류 압축기 날개의 제작 공차가 공력 특성에 미치는 영향- 1. 날개 형상 곡률 변형)

  • Sohn, Jeong L.;Kang, Dong Jin;Jun, Hyun Joo;Kang, Shin-Hyung
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.3 s.4
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    • pp.30-36
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    • 1999
  • Blade shape profile in the axial compressor is one of the most important factors governing its aerodynamic characteristics. Manufacturing tolerance, which is inevitable in the blade manufacturing processes, may change blade profile and as a consequence, it will affect the compressor performance. In this paper, influence of manufacturing tolerance on the aerodynamic characteristics of axial compressor blades with distortion of blade profile curvatures is investigated by using a flow simulation technique. It is found that manufacturing tolerance can be an important factor affecting the source of both profile and wake losses of the axial compressor blades.

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Development of Performance Analysis Program for an Axial Compressor with Meanline Analysis (평균반경해석법을 이용한 축류압축기 성능해석 프로그램 개발)

  • Park, Jun-Young;Park, Moo-Ryong;Choi, Bum-Suk;Song, Je-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.2
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    • pp.141-148
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    • 2009
  • Axial-flow compressor is one of the most important parts of gas turbine units with axial turbine and combustor. Therefore, precise prediction of performance is very important for development of new compressor or modification of existing one. Meanline analysis is a simple, fast and powerful method for performance prediction of axial-flow compressors with different geometries. So, Meanline analysis is frequently used in preliminary design stage and performance analysis for given geometry data. Much correlations for meanline analysis have been developed theoretically and experimentally for estimating various types of losses and flow deviation angle for long time. In present study, meanline analysis program was developed to estimate compressor losses, incidence angles, deviation angles, stall and surge conditions with many correlations. Performance prediction of one stage axial compressors is conducted with this meanline analysis program. The comparison between experimental and numerical results show a good agreement. This meanline analysis program can be used for various types of single stage axial-flow compressors with different geometries, as well as multistage axial-flow compressors.

Analysis of Axial Compressor Design Characteristics in Large Class Gas Turbine for Power Generation (발전용 대형 가스터빈 축류압축기 설계 특성 분석)

  • Lee, Sung-Ryong;Song, Jae-Wook;Kim, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.1
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    • pp.64-69
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    • 2012
  • Currently axial flow compressor is used primarily in a large power generation gas turbine. In this paper,the main factors to be considered when designing a axial flow compressor were compared to those of a small power generation gas turbine(DGT-5). The main design parameters was examined in the aspect ratio, solidity, as well as reaction, diffusion factor, incidence angle, etc. The results in case of a small compressor are showed a regular pattern but there were not found any specific design patterns for a large class compressor.

Preliminary Aerodynamic Design of 13:1 Pressure Ratio Axial-Centrifugal Compressor (13:1의 압축비를 갖는 축류-원심형 압축기의 기본 공력설계)

  • 김원철
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.2
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    • pp.83-94
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    • 2003
  • Preliminary aerodynamic design of a compressor is carried out to meet the design requirements which are pressure ratio of 13, air mass flow rate of 4 ㎏/s and rotational speed of 45,000 rpm. The compressor type is chosen as an axial-centrifugal compressor from the design requirements which is suitable for a medium power class turboprop or turboshaft engine. Its overall isentropic efficiency is estimated to be 0.796 and its surge margin to be 20% exceeding the design requirement. This paper summarizes the aerodynamic design details including the design procedures and the results of the axial -centrifugal compressor.

Effects of the Inlet Boundary Layer Thickness on the Loss Mechanism in an Axial Compressor (입구 경계층 두께가 축류 압축기 손실에 미치는 영향)

  • Choi, Minsuk;Baek, Jehyun
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.419-426
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    • 2004
  • A three-dimensional computation was conducted to understand effects of the inlet boundary layer thickness on the loss mechanism in a low-speed axial compressor operating at the design condition(${\phi}=85\%$) and near stall condition(${\phi}=65\%$). At the design condition, the flow phenomena such as the tip leakage flow and hub comer stall are similar independent of the inlet boundary layer thickness. However, when the axial compressor is operating at the near stall condition, the large separation on the suction surface near the casing is induced by the tip leakage flow and the boundary layer on the blade for thin inlet boundary layer but the hub corner stall is enlarged for thick inlet boundary layer. These differences of internal flows induced by change of the boundary layer thickness on the casing and hub enable loss distributions of total pressure to be altered. When the axial compressor has thin inlet boundary layer, the total pressure loss is increased at regions near both casing and tip but decreased in the core flow region. In order to analyze effects of inlet boundary layer thickness on total loss in detail, using Denton's loss models, total loss is scrutinized through three major loss categories in a subsonic axial compressor such as profile loss, tip leakage loss and endwall loss.

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Experimental Research on Aerodynamic Instabilities in a Multi Stage Transonic Axial Compressor (다단 천음속 압축기의 유동 불안정성에 관한 실험적 연구)

  • Kang, Young-Seok;Park, Tae-Choon;Hwang, Oh-Sik;Lim, Hyung-Soo;Yang, Soo-Seok
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.12-19
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    • 2012
  • This study presents unsteady and unstable characteristics of three stage transonic axial compressor, developed by Korea Aerospace Research Institute. As approaching to the unstable operating region at the 103% design speed of the compressor, a modal type stall precursor appears in front of highly loaded 3rd rotor row at first, and it propagates to the upstream. On the contrary, actual stall cell initiates from the stall precursor in front of the 1st rotor row, and it propagates to the downstream of the compressor. After the stall region reached the 3rd stage and stall cell rotates circumferentially about 360 deg, it develops to one dimensional compressor surge mode. It shows a mild surge behaviour with 3~4 Hz frequency. From the test data, it can be suggested that there is a priority to give an optimum blade loading distributions to construct a multi stage transonic axial compressor stages either to secure more stable compressor operating ranges, or to maximize the compressor efficiency.

A Design Procedure for a Multi-Stage Axial Compressor Using the Stage-Stacking Method (단축적방법을 이용한 다단 축류압축기의 설계)

  • 강동진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1598-1603
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    • 1994
  • A preliminary design procedure for a multi-stage axial compressor is developed, which is based on the stage-stacking method. It determines the flow coefficient which gives rise to the design conditions required such as pressure ratio, mass flow rate and rotational speed for a given specific mass flow rate at inlet to a compressor. With this flow coefficient, blade radii, every stage and compressor performance characterics such as stage pressure ratio, adiabatic efficiency etc. are calculated by stacking each stage performance characteristics. It is shown that there is an optimum number of stage which results in the maximum of compressor overall efficiency for a given specific mass flow rate at inlet to a compressor. A test design was tried for three different geometric design constraints, and comparison with a previous study shows that present procedure could be used reliably in determining the number of compressor stage in preliminary design stage.

Effect of tip-leakage flow on an isolated rotor of an axial compressor (축류압축기의 회전차에 관한 누설유동의 영향)

  • Yim Dongwook;Ahmed N. A.;Lee Myeongho;Milton B. E.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.619-622
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    • 2002
  • It has been recognized that the flow in the blade passage of an axial turbomachinery rotor is very complex and is influenced by various flow phenomena, of which the tip leakage flow passing through the gap between rotor blade tip and casing plays a significant role. The losses produced due to the existence of the clearance have been known to be a large contributor of the rotor overall losses. Despite several experimental studies on non-rotating blade in the cascade configuration, and on actual rotating blades, the detailed nature of the complex flow phenomena associated with tip leakage, however, remains largely unresolved. Thus, a single-stage compressor test rig was built and measurements were taken at upstream and downstream of the rotor of this compressor at the aerodynamics laboratory of University of New South Wales. A five-hole probe and a hot-wire probe were used to measure mean and fluctuating flow parameters. The results show that tip leakage losses rise rapidly beyond tip gap of 0.01 Furthermore, the present project also identifies the regions in the wake behind the rotor of the axial compressor where such losses are concentrated. These results should be useful in the better design of rotors for improved performance of axial compressor.

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Numerical Optimization of a Transonic Axial Compressor with Casing Grooves for Improvement of Operating Stability (케이싱 그루브가 장착된 천음속 축류압축기의 작동 안정성 향상을 위한 수치최적화)

  • Kim, Jin-Hyuk;Choi, Kwang-Jin;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.5
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    • pp.31-38
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    • 2011
  • Optimization using a hybrid multi-objective evolutionary algorithm coupled with response surface approximation has been performed to improve the performance of a transonic axial compressor with circumferential casing grooves. In order to optimize the operating stability and peak adiabatic efficiency of the compressor with circumferential casing grooves, tip clearance, angle distribution at blade tip and the depth of the circumferential casing grooves are selected as design variables. Three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model are discretized by finite volume approximations. The trade-off between two objectives with the interaction of blade and casing treatment is determined and discussed with respect to the representative clusters in the Pareto-optimal solutions compared to the axial compressor without the casing treatment.

Roughness effect on performance of a multistage axial compressor (다단 축류압축기의 표면조도가 성능에 미치는 영향)

  • Han, Kyung-ho;Kang, Young-seok;Kang, Shin-hyoung
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.264-270
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    • 2002
  • This paper presents roughness effects on flow characteristics and efficiency of multi-stage axial compressor using numerical simulation. which is carried out with a commercially available software, CFX-TASCflow. In this paper, the third of four stages of GE low pressure compressor is considered including me stator and rue rotor. Mixing-plane approach is adopted to model the interface between the stator and the rotor: it is appropriate for steady state simulation. First, a flat plate simulation was performed to validate how exact the numerical simulation predicts the roughness effect for smooth and rough walls. Then GE compressor model was calculated about at each roughness height. Concluding, very small roughness height largely affects the performance of compressor and the increasing rate of loss decrease as roughness height increase.

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