• Tribology and Lubricants
• /
• v.28 no.1
• /
• pp.12-18
• /
• 2012

This application study of a swash-plate type axial piston pump was concerned about the lubrication characteristics between cylinder barrel and valve plate which are the main rotating body and its opposite sliding part respectively. A computer simulation was implemented to assess bearing and sealing functions of the fluid film between cylinder barrel and valve plate. A numerical algorithm was developed to facilitate simultaneous calculations of dynamic cylinder pressure, 3 degree-of-freedom barrel motions considering inertia effect, and fluid film pressure assuming full fluid film lubrication regime. Central clearance, tilt angle, and azimuth angle of the rotating body were calculated for each time step. Surface waviness was found to be an influential factor due to the small fluid film thickness which can appear in flat land bearings. Five surface lays which can form on the lubrication surface in accordance with machining process were defined and analyzed using the simulation tool. Oil leakage flow and frictional torque in the fluid film between cylinder barrel and valve plate were also calculated to discuss in the viewpoint of energy loss. The simulation results showed that in actual sliding conditions proper surface non-flatness can make a positive effect on the energy efficiency and reliability of the thrust bearing.

• Design & Manufacturing
• /
• v.10 no.2
• /
• pp.18-23
• /
• 2016

Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

• 제어로봇시스템학회:학술대회논문집
• /
• 1993.10a
• /
• pp.1188-1193
• /
• 1993

For the HST(Hydrostatic Transmission) consisted of a variable displacement axial piston pump and motor, a speed controller with efficiencies considered is proposed. To consider a efficiency in speed control, the displacements of pump and motor which maximize a steady state efficiencies with a various load torque are calculated through computer simulation and these results are reflected to speed controller which has PI control structure with cross over control scheme. It is shown through computer simulation that the proposed controller gives better steady state efficiencies compared with the conventional controller and good transient responses.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.16 no.4
• /
• pp.2424-2429
• /
• 2015

In an oil hydraulic piston pump, the cylinder block and valve plate in high speed relative sliding motion have the characteristics which should be extremely controlled for the optimization of leakage and friction losses, and pressure-resistance design of them is very important for high pressure performance. But the studies on the stress analysis of those parts have not been performed briskly. Therefore, in this paper, the stress and displacement distributions of the cylinder block and valve plate in the oil hydraulic piston pump with a swash plate type are discussed through the static stress analysis using CATIA V5. The stress and displacement of the cylinder block are more influenced by the axial pressure than by the radial pressure, and are larger by approximately 66% and 30%, respectively. The results show that a review of the material and shape of the valve plate is required.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.11 no.3
• /
• pp.33-38
• /
• 2002

This paper deals with pressure ripple attenuation far separated-type Hydrostatic Transmission (HST) consisting ova variable axial piston pump connected in an open loop to a fried displacement axial piston motor. Pressure ripples in HST is major source of vibration which can lead to fatigue failure of components and cause noise. In order to reduce the pressure ripple, an annular tube tripe hydraulic filter is proposed to attenuate pressure ripples with the high frequencies components to achieve better noise reduction in HST. The basic principle of a hydraulic filter is allied to propagation of pressure wave, reflection, absorption in cross section of discontinuity and resonance in the hydraulic pipeline. It is experimentally shown that the hydraulic filter attenuates about 30∼40dB of pressure ripple with high frequencies. These results will assist in modeling and design of noise reduction in hydraulic control systems, and provide a means of designing a quieter HST.

• Journal of Power System Engineering
• /
• v.16 no.3
• /
• pp.5-9
• /
• 2012

Novel mechanisms for Energy Recovery Devices are proposed to diminish the pressure loss in the high-pressure reverse-osmosis system. In the beginning, the state-of-the-art in the design of Energy Recovery Devices is reviewed and the features of each model are investigated. The direct-coupled axial piston pump(APP) and axial piston motor(APM) showed 39% energy recovery at operating pressure of reverse osmosis desalination systems, 60 bar. Meanwhile, the developed PM2D model, in which APM pistons are arranged parallel to those of APP, is more compact and showed higher efficiency in a preliminary test. Loss-reduction mechanisms employing rod piston and double raw valve port are additionally proposed to enhance the efficiency and durability of the device.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2001.11a
• /
• pp.186-193
• /
• 2001

In the high pressure state, the leakage flow rate of hydraulics is one of serious problems and the great reason to decrease the volume efficiency. In this paper, I tried to clarify tribology characteristics for the slipper hydrostatic bearing in swash plate type axial piston pumps and motors by means of experiment . I measured the leakage flow rate between swash plate and piston shoe with change the supply pressure and oil temperature at a swash plate angle of 0。 . And I also investigated the slipper pocket pressure and calculated oil film thickness for theoretical method. So. 1 have analyzed the tribology characteristics of hydrostatic bearing for leakage flow rate and oil film thickness with oil temperature and supply pressure.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.9 no.1
• /
• pp.88-95
• /
• 2000

In this paper, an expansion-resonator type pulsation attenuator is proposed to absorb and attenuate flow an pressure ripple with high frequencies generated from hydraulic control systems. The basic principle of a pulsation attenuator proposed here is applied to propagation, reflection, absorption of pressure waves at the cross section of discontinuity and resonance in the pipeline. It has advantage of the compact size and high degree fo freedom for installation in hydraulic systems. The design scheme based on distributed parameter pipeline system with dissipative viscous compressible model is developed. To investigate the reduction of flow and pressure ripple with high frequencies produced by swash plate type axial piston pump, two kinds of attenuators are manufactured. It is experimently confirmed that the spectral intensity of flow and pressure ripple with high frequencies from the pump are reduced up to about 20$^{\circ}$~30dB by using attenuators proposed here. The calculated results were in good agreement with the measured values. From there sults of this study, it is shown that an expansion-resonator type pulsation attenuator is effective in a wide frequency ranges to attenuate the flow and pressure ripple from hydraulic components.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1994.06b
• /
• pp.54-58
• /
• 1994

본 연구에서는 가변용량형 사판식 액시얼 피스톤 펌프의 가변용량 시스템에 있어서 actuator piston의 가공정도와 실린더사이의 간극의 변화에 따른 응답성 및 누설용량에 끼치는 영향을 살펴보았다. 가변용량형 사판식 액시얼 피스톤 펌프는 사판의 각도를 조절함으로써 유량을 조절하게 된다. 사판의 각도조절은 actuator piston에 의해 행해지며, 가변용량부의 어느 설정압력에 도달하면, 이 actuator piston이 사판을 밀어 사판의 각도를 변화 시키게 된다. 지배방정식으로는 spool과 사판의 운동방정식과 각 chamber의 누설 유량이 있다. 이들 방정식을 \ulcorner으로써 각 부분의 운동을 해석할 수 있게 된다. 여기에서 해석이 어려운 부분은 각 계수들의 결정이며 simulation을 할 때는 이로한 계수들을 이론적으로 결정을 하게 되고, 실험을 통해 검증하도록 한다. 즉, 각 운동뷰의 감쇠계수와 각 오리피스를 통한 유량계수, 그리고 감쇠계수 등은 실험을 통해 검토한다. 실험을 통한 측정에서는 각 chamber의 압력은 각 chamber에 연결된 압력센서 3개에 의해 행해지며, 사판의 각도는 angle 센서에 의해 측정하게 된다. 그리고 actuator piston과 블럭 사이의 간극을 조절하여 누설계수를 변화시키며, 그 영향을 살펴보았다.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
• /
• 2004.05a
• /
• pp.157-160
• /
• 2004

In this paper, a performance characteristic pump and motor is investigated. The hydraulic pump and motor are axial piston type with swash plate. Proportional control valve which can control that plate is an important component for its performance characteristics. We will show the control characteristics for them Experiment results show that behavior can be shown with changing the various parameters.