• Journal of the Korean Society for Precision Engineering
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• v.22 no.4
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• pp.151-158
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• 2005

An important component of a cooling tower is an axial fan, and there happens distortion in its shape which brings significant loss of efficiency. In this paper, a surface profile measuring system for large size axial fan of cooling towers is developed. A laser sensor is used as a measuring device and aluminum profiles and stepping motors are engaged into the system as frame structure and driving devices respectively. The measuring data are compared to the design data to compute the distortion of the axial fans. Two types of errors, axial and twist errors, are used to represent the precision of axial fan distortion. Genetic algorithm is used to solve the optimization problem during computing the precision. Results are displayed three dimensionally in a solid-modeler as well as 2-D drawings to help users find it with ease.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.1-11
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• 2004

Numerical analyses on the aerodynamic characteristics of a counter rotating axial flow fan were conducted for the development of an axial type in-line duct fan. The counter rotating fan has a front rotor and a rear rotor which are counter rotating each other. Blade design of the counter rotating fan was done by extension of design method for axial flow fan which consists of rotor and stator blades. Through flow analysis was performed using matrix method which is applied for flow fields prediction of compressors or turbines. Aerodynamic characteristics and characteristic curves of the counter rotating fan were analyzed by expansion of the frequency domain panel method with duct modeling. Pressure losses were higher at leading edge and hub region of rotor blades. Characteristic curve of the counter rotating fan was overpredicted without consideration of viscous effect.

• 유체기계공업학회:학술대회논문집
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• 2000.12a
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• pp.91-98
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• 2000

Developed is a computer program for the prediction of the aero-acoustic performance characteristics such as discharge pressure, efficiency, power and noise level in the basic design step of axial flow fan. The flow field and the aerodynamic performance of fan are analyzed by using the streamline curvature computing scheme with total pressure loss and flow deviation models. Fan noise is assumed to be generated due to the pressure fluctuations induced by wake vortices of fan blades and to radiate via dipole distribution. The vortex-induced fluctuating pressure on blade surface is calculated by combining thin airfoil theory and the predicted flow field data. The predicted aerodynamic performances, sound pressure level and noise directivity patterns of fan by the present computer program are favorably compared with the test data of actual fan. Furthermore, the present computer program is shown to be very useful in optimizing design variables of fan with high efficiency and low noise level and in analyzing their design sensitivities.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.847-847
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• 2004

Automobile cooling fans are operated with a radiator module. To design low noise, high performance cooling fan, radiator resistance should be considered in the design process. The system (radiator) resistance reduces axial velocity and increases effective angle of attack. This increasing effective angle of attack mechanism causes blade stall, performance decrease and noise increase. In this paper, To analyze fan performance, freewake and 3D CFD calculations are used To design high performance fan with consideration of system resistance, optimal twist concept is applied through momentum and blade element theory. To predict fan noise, empirical formula and acoustic analogy methods are used.

• International Journal of Fluid Machinery and Systems
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• v.6 no.2
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• pp.94-104
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• 2013

This paper describes the design to increase the blade loading factor of a low speed axial flow fan from normal 0.42 to highly loaded 0.55. A three-dimensional viscous solver is used to model the flows in the highly-loaded and normal loaded stages over its operation range. At the design point operation the static pressure rise can be increased by 20 percent with a deficit of efficiency by 0.3 percent. In the highly loaded fan stage, the rotor hub flow stalls, and separation vortex extends over the rotor hub region. The backflow, which occurs along the stator hub-suction surface, changes the exit flow from the prescribed axial direction. Results in this paper confirm that the limitation of the two dimensional diffusion does not affect primarily on the fan's performance. Highly loaded fan may have actually better performance than its two dimensional design. Three dimensional designing approaches may lead to better highly loaded fan with controlled rotor hub stall.

• 유체기계공업학회:학술대회논문집
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• 2001.11a
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• pp.17-22
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• 2001

Tube axial fans were designed to provide effective cooling for a personal computer by using $DasignFan^{TM}$ software. With basic input parameters of flow rate, pressure rise, rotating speed, and fan diameter, three dimensional geometry of blade is automatically generated and its performance and overall sound pressure level are predicted. In this steady, the newly developed fans of 60 mm and 80 mm diameters were proved to provide a very promising mode of low noise, compared with manufactured products.

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2440-2443
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• 2008

This paper presents a three dimensional shape optimization procedure for a low-speed axial flow fan blade with a weighted average surrogate model. Reynolds-averaged Navier-Stokes equations with shear stress transport turbulence model are discretized by finite volume approximations. Six variables from airfoil profile and lean are selected as design variables. 3D RANS solver is used to evaluate the objective functions of total pressure efficiency. Surrogate approximation models for optimization have been employed to find the optimal design of fan blade. A search algorithm is used to find the optimal design in the design space from the constructed surrogate models for the objective function. The total pressure efficiency is increased by 0.31% with the weighted average surrogate model.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.29 no.3 s.234
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• pp.322-329
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• 2005

The flow characteristics in the blade passage and in the wake region of a low speed axial flow fan have been investigated by experimental analysis using a rotating hot-wire sensor for design and off-design operating conditions. The results show that the tip leakage vortex is moved upstream when flow rate is decreased, thus disturbing the formation of wake flow near the rotor tip. The tip leakage vortex interfaces with blade pressure surface, and results in high velocity fluctuation near the pressure surface. From axial velocity distributions downstream of the fan rotor, large axial velocity decay near the rotor tip is observed at near stall condition, which results in large blockage compared to that at the design condition. Although the wake flow downstream of the rotor blade is clearly measured at all operating conditions, the trough of the high velocity fluctuation due to Karmann vortex street in the wake flow is mainly observed at a higher flow condition than the design flow rate.

• The KSFM Journal of Fluid Machinery
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• v.2 no.3 s.4
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• pp.7-16
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• 1999

The flow angle at the inlet and exit of a rotor or stator is an important design parameter involved in the design a fan blade. Flow angles along the radial direction for 3-D stacking are calculated using two kinds of vortex methods, i.e. free vortex method and forced vortex method. The performance test shows that a fan designed by the free vortex method is more efficient than a fan designed by the forced vortex method. As a reference, an imported fan is tested. Even though the straightner of the imported fan is used for the comparison test, the difference of efficiency between the imported fan and the fan designed by the free vortex method is negligible. The noise of the fan designed by the free vortex method is less than that of the imported fan. A bellmouth installed at the fan inlet improved the fan efficiency more than $10\%$.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1381-1385
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• 2000

In this paper, a guideline of axial flow fan design for noise reduction of refrigerators is p resented. Refrigerators have components which have a role to screen particular frequency air borne-noise which is generated by an axial flow fan set in them. Effective ways to use the particular characteristic of refrigerators are shown in this study. As a result of application of the methods, we reduced the noise of the target systems by more than 3 dB(A) from the viewpoint of air-borne noise produced by the axial flow fan set.