• 제목/요약/키워드: Average roughness

검색결과 413건 처리시간 0.027초

머시닝센터 가공시 정면커터 표면가공특성 연구 (On the Characteristics in Surface Cutting for Face Cutter of Machining Center)

  • 박달근;임대성
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.21-26
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    • 2005
  • From on the machining center cutting work of 5534, the characteristics such as spindle speed and feed speed fir the third point height, average spacing of roughness peaks, bearing ratio, center line average, ten point height. experiments is roughness for sampling length determine to measuring length of cutting feed speed 200, 400, 600, 800mm/min and spindle speed 800, 1000, 1200, 1400rpm. Third point height is spindle speed with most suitable cutting condition 1000rpm. Third point height is feed speed with most suitable cutting condition 400mm/min. Average spacing of roughness peaks are spindle speed with most suitable cutting condition feed speed increased to average spacing of roughness Peaks are increased. Spindle speed increased to average spacing of roughness peaks are decreased. Bearing ratio is spindle speed with feed speed increased to bearing ratio decreased. Center line average is spindle speed with most suitable cutting condition at 1200rpm feed speed with most suitable cutting condition at 200mm/min to cutting foe roughness suddenly decreased. Ten point height is spindle speed with most suitable cutting condition 1200rpm at ten point height cutting face roughness to decreased and feed speed with most suitable cutting condition 800mm/min at ten point height cutting face roughness to decreased.

엔드밀 가공면의 표면거칠기 모델 (Surface roughness model of end-milling surface)

  • 진도훈;김종도;윤문철
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.68-74
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    • 2013
  • In this paper, an average surface roughness, $R_a$, was measured by optical measurement and its mathematical model according to spindle speed and feedrate was obtained by least square method. Also, its result is compared and investigated with real measured average surface roughness. The optical measurement of surface roughness is performed by CLSM(confocal laser scanning microscope) and the captured HEI(height encoded image) data is used as an original data for the generation of average surface roughness and its mathematical plane or contour surface of surface roughness. Using this polynomial model with two independent variables, the behavior of an average surface roughness is investigated and analyzed with an experimental modeling of least square algorithm. And it can be used for the prediction of $R_a$ in different condition of machining.

속도의 영향에 따른 3차원 거친 표면의 혼합윤활해석 (Effect of Sliding Velocity on 3D Rough Surface in Mixed Lubrication Regime)

  • 임동진;문석만;조용주
    • Tribology and Lubricants
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    • 제29권1호
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    • pp.27-32
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    • 2013
  • This study examined the effects of surface roughness in the mixed lubrication regime of smooth and rough surfaces for roller bearings. The average flow model was adopted for interaction between the flow rheology of the lubricant and the surface roughness. The average Reynolds equation and related flow factor that describes the coupled effects of surface roughness and flow rheology, the viscosity-pressure and density-pressure equations, the elastic deformation equation, and the force balance equation were solved simultaneously. The results showed that the effects of surface roughness on the film thickness and pressure distribution should be considered, especially in elastohydrodynamic lubrication contact problems.

연마 과정에 따른 열중합 의치상 레진의 표면 거칠기 평가 (Evaluation of surface roughness of heat-polymerized denture base resin according to the polishing step)

  • 황성식;임용운;김시철;한민수
    • 대한치과기공학회지
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    • 제37권4호
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    • pp.205-212
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    • 2015
  • Purpose: The objective of this study was to compare the surface roughness according to polishing process in conventional laboratory techniques used for polishing three different acrylic denture base resins. Materials and methods: Specimen preparation and surface polishing procedures were conducted to manufacturer's recommendation with three heat-polymerized denture base resins. Surface roughness and gloss were measured by a contact type tester and a LED gloss checker using thickness 2 mm and diameter 10 mm. There were five specimens for each acrylic resin material and polishing procedures. Mean average surface roughness (Ra) values of each specimen group were analyzed using a one-way ANOVA analysis of variance and Scheffe's post hoc test. Surfaces after surface roughness and gloss testing according to each polishing process were evaluated under a stereoscopic microscope. Results: The highest mean average surface roughness was measured($Ra=2.43{\pm}0.47$) for surfaces finished with a denture tungsten carbide bur in Triplex. The lowest surface roughness values ($Ra=0.11{\pm}0.07$) were determined in Vertex polished with a lathe. In addition, all materials revealed that surface roughness determined highly in HP1 and HP2 than other procedures. All correlation between surface roughness and gloss showed highly with three heat-polymerized resins. Specially, topmost correlation revealed than other material in Triplex. Significant differences in mean average surface roughness were found between polishing process used high speed lathe and low speed hand-piece. Conclusion: Laboratory polishing used to high speed was found to produce the smoothest surface of heat-polymerized denture base acrylic resin. Therefore, we recommended that high polishing process need to get smooth surface.

AE 신호를 이용한 연삭 가공물의 표면 거칠기 예측 (Estimation of the Ground Surface Roughness Applied by Acoustic Emission Signal)

  • 곽재섭;송지복
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.240-246
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    • 2000
  • An in-process estimation of the ground surface roughness is a bottle-neck and an essential field in conventional grinding operation. We defined the dimensionless average roughness factor (D.A.R.F) that exhibits a roughness characteristics of ground surface. The D.A.R.F was composed easily of the absolute average and the standard deviation values which were the analytic parameters of the acoustic emission (AE) signal generated during the machining process. The theoretical equation between the surface roughness and the D.A.R.F has been derived from the linear regressive analysis and verified its availability through the experimentation on the surface grinding machine.

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AE 신호에 의한 연삭가공 표면거칠기 검출 (Extraction of the Surface Roughness in Grinding Operation by Acoustic Emission Signal)

  • 정성원
    • 한국산업융합학회 논문집
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    • 제2권2호
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    • pp.147-153
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    • 1999
  • An in-process extraction method of the ground surface roughness is a bottle-neck and essential field in conventional machining process. We define the D.A.R.F(Dimensionless Average Roughness Factor) that has a roughness characteristic of ground surface. D.A.R.F include the absolute average and the standard deviation values which are the analytic parameters of the AE(Acoustic Emission) signal generated during the grinding operation. The theoretical equation between the surface roughness and the D.A.R.F has been derived from the linear regressive analysis and verified its availability through the experimentation on the surface grinding machine.

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염료추적자법을 이용한 산지하천의 구간 평균 유속 추정 (Estimation of the Reach-average Velocity of Mountain Streams Using Dye Tracing)

  • 김태현;이제만;이철원;임상준
    • 한국산림과학회지
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    • 제112권3호
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    • pp.374-381
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    • 2023
  • 산지하천에서 발생하는 돌발홍수는 특정 지점의 점(Point) 유속보다는 전체 구간의 평균 유속에 따라 이동속도가 결정되며, 구간 평균유속은 하천경사, 하상재료, 수리적 거칠기에 많은 영향을 받는다. 이 연구에서는 하천경사 및 거칠기 높이를 이용하여 산지하천의 구간 평균유속 추정방법을 개발하였다. 염료추적자법(Dye Tracing)을 이용하여 특정 구간의 평균유속을 측정하고, LiDAR 영상으로부터 하천 지형 및 형상을 추출하였다. 거칠기 높이를 산정하기 위해 표면 거칠기 변수(Ra, Rmax, Rz )와 하상재료의 크기(D50, D84)를 이용하였다. 현장 계측자료로부터 무차원 접근법을 이용하여 구간 평균유속과 유량과의 관계식 v = 0.5499Q0.6165 을 도출하였으며, R2 =0.77의 설명력을 나타냈다. 이 연구에 이용된 5개의 거칠기 높이 중 평균 거칠기 높이(Ra)의 RMSE가 0.45로서 다른 거칠기 높이의 범위(0.47-1.04)보다 낮게 나타나 평균 거칠기 높이(Ra)가 구간 평균유속 산정을 위한 거칠기 높이 인자로 가장 적합하다고 판단되었다.

선삭에서 절삭 속도 제어를 통한 표면 거칠기 향상 (Improvement of Surface Roughness by the Cutting Speed Control for Turning Operation)

  • 최종환
    • 한국기계가공학회지
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    • 제7권2호
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    • pp.23-30
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    • 2008
  • As a basic machining process, turning is a widely used machining process in which a single-point cutting tool removes material from the surface of a rotating material. A common method of evaluating machining performance is to measure the surface roughness. In a turning operation, it is important to select cutting conditions for achieving high cutting performance. As a rule, cutting conditions can be classified into feed rate, depth of cut and insert radius. While cutting process even though cutting conditions are optimized, the average roughness can be deterioration due to wear of the cutting tool edge. In this study, the aim is to maintain the average roughness even though the cutting condition is irregularly changing within the predictable range due to the working environment. First, the surface roughness model influenced by cutting conditions is constructed based on the experimental results in a turning operation, Second, applying the sliding mode control theory to the turning operation model which is composed of the surface roughness model and the motor transfer function, the surface roughness is closed to the desired value. Finally, the effectiveness of this approach is demonstrated through the computer simulation.

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주철관의 표면조도 개선 (The improvement of surface roughness of cast-iron pipe)

  • 박성유;박명호;김성준
    • 대한기계학회논문집A
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    • 제21권9호
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    • pp.1491-1497
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    • 1997
  • The purpose of this research is to improve the surface roughness of cast-iron pipe porduced by the centrifugal casting. A twin-fluid atomizer of mold-wash slurry is designed for this project. New atomizer is equipped with the existing manufacturing facility to produce pipes. Cast-iron pipes (.cent.125*L3000mm) are produced and the surface roughnesses of those are analysed by UBM. The average surface roughness of new products is 6.7.mu.m while the old products of sand-resin coating method have 17.0.mu.m of average surface roughness. The surface roughness of cast-iron pipe is improved very much than before.

평면연삭시 AE 신호에 의한 표면거칠기 예측 (An Estimation of Surface Roughness from the AE Signal in Surface Grinding)

  • 송지복;이재경;곽재섭;이종렬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.115-119
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    • 1996
  • An estimation of surface roughness value is a very important and difficult issue in grinding process. The definition of the D.A.R.F(Dimensionless Average Roughness Factor) has been made including the absolute average and tile standard deviation that are the parameters of the AE(Acoustic Emission) sign. The theoretical equation of the surface roughness applying the D.A.R.F has been derived from the regressive analysis and specified with respect to the availability through the experimental approach on the machine.

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