• 제목/요약/키워드: Automotive Structure

검색결과 968건 처리시간 0.028초

전복 안전성 향상을 위한 고속 버스 차체 개발 프로세스에 관한 연구 (A Study for Developing Process of a Bus Body Structure for the Rollover Safety)

  • 박재우;박종찬;유승원
    • 한국자동차공학회논문집
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    • 제18권2호
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    • pp.31-38
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    • 2010
  • Bus manufacturers have tested and studied the dynamic collapse behavior of a bus body structure in rollover since UN ECE established ECE Regulation 66 to provide the requirement for the strength of bus structure. In spite of the costly cycles of practical tests, however, it is still a hard task to meet the rollover regulation by means of local reinforcements in the bus structure. Therefore it is necessary to develop a well designed strategy for the rollover strength implemented in the early stage of vehicle development. In this study, the suitable development method for each design stage from a component to complete body structure was considered to make a well-established development process of a bus body structure for rollover safety. For the efficient approach of the concept design stage, a numerical model based on the plastic hinge theory was used instead of detailed shell models. After setting up the concept design for the component size and geometry, the shell model was used to confirm and optimize the whole structure composition. The process developed in this study was practically used as an effective method to predict the rollover behavior of a new bus body structure.

자동차용 탄소 연속섬유 복합재 선루프 프레임의 개발에 대한 연구 (Development of Carbon Continuous-fiber Composite Frame for Automotive Sun-roof Assembly)

  • 김진봉;김경덕;김성진;신동완;김덕기
    • 한국자동차공학회논문집
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    • 제25권3호
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    • pp.350-359
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    • 2017
  • This paper presents a new holistic development approach for the carbon continuous-fiber composite frame of an automotive sunroof assembly. The original steel frame has been designed to get higher bending stiffness with its corrugated cross-sectional shape. The new approach uses the prepregs of a fast cure epoxy and PCM manufacturing processing. For higher productivity, the new frames feature a very simple plat cross sectional shape but achieve high bending stiffness through the laminate design. The sandwich structure with a PET foam core was presented. The frames were made of carbon UD laminae covered single carbon fabric on the outer surfaces. The fabrics provide torsional stiffness and also hold the carbon UD fibers floating in the low viscous epoxy resin of prepregs at the curing temperature during processing. The final product yields approximately 18 % savings in weight compared with the original.

JOINING OF THIN-WALLED ALUMINUM TUBE BY ELECTROMAGNETIC FORMING (EMF)

  • PARK Y.-B.;KIM H.-Y.;OH S.-I.
    • International Journal of Automotive Technology
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    • 제6권5호
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    • pp.519-527
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    • 2005
  • Recently, weight reduction of vehicles has been of great interest and consequently the use of low-density materials in the automotive industry is increasing every year. However, the substitution of one material for another is not simple because it accompanies several problems, for example, weakness in the strength and stiffness and difficulty in the joining. To overcome these problems, the structure of the automobile redesigned totoally. Aluminum spaceframe is rapidly being adopted as a body structure for accommodating lightness, stiffness and strength requirement. In aluminum spaceframe manufacturing, it is often required to join aluminum tube. However, there are few suitable methods for joining aluminum tube, so that much interest has been focused on testing suitable joining methods. Joining by electromagnetic forming (EMF) can be useful method in joining aluminum tube, which offers some advantages compared with the conventional joining methods. In this paper, joining by EMF was investigated as a pre-study for applying an automotive spaceframe. Finite element simulations and strength tests were performed to analyze the influence of geometric parameters on joint strength. Based on these results, configurations of axial joint and torque joint were suggested and guidelines for designing EMF joint were established.

능동 머플러를 위한 퍼지논리 적응필터의 설계 (Design of Fuzzy Logic Adaptive Filters for Active Mufflers)

  • 안동준;박기홍;김선희;남현도
    • 한국자동차공학회논문집
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    • 제19권4호
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    • pp.84-90
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    • 2011
  • In active noise control filter, LMS algorithms which used for control filter, assure the convergence property, and computational burden of these algorithms are proportionate to the filter taps. The convergence speed of LMS algorithms is mainly determined by value of the convergence coefficient, so optimal selection of the value of convergence coefficient is very important. In this paper, We proposed novel adaptive fuzzy logic LMS algorithms with FIR filter structure which has better convergence speed and less computational burden than conventional LMS algorithms, for single channel active noise control with ill conditioned signal case. Computer simulations were performed to show the effectiveness of a proposed algorithms.

자동차 엔진용 2단 가변밸브 기구의 스위칭 시스템 동적 거동에 관한 연구 (A Study on the Dynamic Behavior of a 2-step Variable Valve Switching System for Automotive Engines)

  • 김동일;김도중
    • 한국자동차공학회논문집
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    • 제22권6호
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    • pp.39-48
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    • 2014
  • Variable valve actuation system is one of the widely used techniques to improve the fuel efficiency and power of automotive engines. 2-step variable valve actuation systems are also paid attention for the application to direct acting type valve train systems. Besides its advantages in size, weight, relatively simple structure, ets, however, 2-step variable valve actuation system has inherent disadvantages in dynamic instability of switching system to alter discontinuous lift modes. In this study, both experimental and analytical studies are performed to understand the dynamic behavior of a switching mechanism of a 2-step variable valve actuation system, and present a design method to improve its dynamic instability.

DESIGN AND ANALYSIS FOR THE SPECIAL SERIAL MANIPULATOR

  • Kim, Woo-Sub;Park, Jae-Hong;Kim, Jung-Ha
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.1396-1401
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    • 2004
  • In recent years, robot has been used widely in industrial field and has been expanded as a result of continous research and development for high-speed and miniaturization. The goal of this paper is to design the special serial manipulator through the understanding of the structure, mobility, and analysis of serial manipulator. Thereafter we control the position and orientation of end-effector with respect to time. In general, a structure of industrial robot consists of several links connected in series by various types of joints. Typically revolute and prismatic joints. The movement of these joints is determined in inverse kinematic analysis. Compared to the complicated structure of parallel and hybrid robot, open loop system retains the characteristic that each link is independent and is controlled easily by AC servomotor that is used to place the robot end-effector toward the accurate point with the desired speed and power while it is operated by position control algorithm. The robot end-effector should trace the given trajectory within the appropriate time. The trajectory of 3D end-effector model made by OpenGL can be displayed on the monitor program simultaneously

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동일 승용차량에 대한 RCAR 신.구 충돌시험을 통한 차체 충돌특성에 관한 연구 (A Study on Vehicle Crash Characteristics with RCAR Crash Test in Compliance with the New Test Condition)

  • 임종훈;박인송;허승진
    • 한국자동차공학회논문집
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    • 제14권6호
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    • pp.190-194
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    • 2006
  • This research investigates vehicle structure acceleration and vehicle deformation with RCAR crash test. To investigate vehicle damage characteristics in an individual case, it is possible to RCAR low speed crash test. In this study, two tests were conducted to evaluate difference between RCAR new condition and RCAR old condition. A two large vehicles were subjected to a frontal crash test at a speed of 15km/h with an offset of 40% $10^{\circ}$ angle barrier and flat barrier. The results of the 15km/h with an offset of 40% $10^{\circ}$ angle barrier revealed high acceleration value on the vehicle structure and high repair cost compared to the RCAR 15km/h with an offset of 40% flat barrier. So in order to improve damage characteristics in low speed crash of vehicle structure and body component of the monocoque type passenger vehicles, the end of front side member and front back beam should be designed with optimum level and to supply the end of front side member as a partial condition approx 300mm.

SPRAY STRUCTURE OF HIGH PRESSURE GASOLINE INJECTOR IN A GASOLINE DIRECT INJECTION ENGINE

  • Lee, Chang Sik;Chon, Mun Soo;Park, Young Cheol
    • International Journal of Automotive Technology
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    • 제2권4호
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    • pp.165-170
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    • 2001
  • This study is focussed on the investigation of spray characteristics from the high pressure gasoline injector for the application of gasoline direct injection engine. For the analysis of spray structure of high pressure gasoline injector; the laser scattering method with a Nd-Yag laser and the Phase Doppler particle analyzer system were applied to observe the spray development and the measurement of the droplet size and velocity of the spray, respectively. Also spatial velocity distribution of the spray droplet was measured by use of the particle image velocity system. Experimental results show that high pressure gasoline injector shapes the hollow-cone spray, and produce the upward ring shaped vortex on the spray surface region. This upward ring shaped vortex promotes the secondary atomization of fuel droplets and contributes to a uniform distribution of fuel droplets. Most of fuel droplets are distributed under 31$\mu m$ of the mean droplet size (SMD) and the frequency distribution of the droplet size under 25$\mu m$ is over 95% at 7 MPa of injection pressure. According to the experimental results of PIV system, the flow patterns of the droplets velocity distribution in spray region are in good agreement with the spray macroscopic behaviors obtained from the visualization investigation.

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3D Auxetic Pyramid 구조의 최적화 연구 (A Study on Optimization of 3D Auxetic Pyramid Structure)

  • 김규영;김수호;윤기원
    • EDISON SW 활용 경진대회 논문집
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    • 제6회(2017년)
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    • pp.241-250
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    • 2017
  • Auxetic is a structure that behave as negative Poisson's ratio. It is known for high mechanical property like energy absorption and destruction toughness so far. In this paper, we aimed to design auxetic structure which has small internal energy when force is applied and high NPR and over 50N/mm stiffness by using optimization method. We defined length(L), thickness(t), angle(${\theta}_1$, ${\theta}_2$) as design factors and also von-Mises stress, NPR, stiffness as reaction factors. We used Box-Behnken method and conducted 4factors - 3levels experiment design. We also analyzed each models by using CSD_EPLAST, Edison program, and did extra analysis for more accurate results. Finally, we found out the optimal design factors which is satisfied aimed value and increased reliability through factor analysis and validity verification.

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구조물의 피로강도평가를 위한 역문제 및 무기력계수에 의한 실동하중해석 (The Estimation of Fatigue Strength of Structure with Practical Dynamic Force by Inverse Problem and Lethargy Coefficient)

  • 양성모;송준혁;강희용;노홍길
    • 한국자동차공학회논문집
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    • 제12권1호
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    • pp.106-113
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    • 2004
  • Most of mechanical structures are composed of many substructures connected to one another by various types of mechanical joints. In automotive engineering, it is important to study these connected structures under various dynamic forces for the evaluations of fatigue life and stress concentration exactly. In this study, the dynamic response of vehicle structure to external forces is classified an inverse problem involving strains from the experiment and the analysis. The practical dynamic forces are determined by the combination of the analytical and experimental method with analyzed strain by quasi-static finite element analysis under unit force and with measured strain by a strain gage under driving load, respectively. In a stressed body, inter-molecular chemical bonds are failed beyond the certain magnitude. The failure of molecular structure in material is considered as a time process of which rate is determined by mechanical stress. That is, the failure of inter-molecular chemical bonds is the fatigue lift of material. This kinetic concept is expressed as lethargy coefficient. And S-N curve is obtained with the lethargy coefficient from quasi-static tensile test. Equivalent practical dynamic force is obtained from the identification of practical dynamic force for one loading point. Using the practical dynamic force and S-N curve, fatigue life of a window pillar is analyzed with FEM under the identified force by the procedure of above mentioned.