• 제목/요약/키워드: Automotive Scroll Compressor

검색결과 10건 처리시간 0.018초

전동식 Scroll Compressor의 Scroll 열변형 해석 (Coupled Thermal-Stress Analysis of Scrolls in Automotive Scroll Compressor)

  • 이형욱;김정배;이근안;이종섭;이영선
    • 융복합기술연구소 논문집
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    • 제2권1호
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    • pp.38-42
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    • 2012
  • A scroll compressor used in the air conditioning in automobile consists of the fixed scroll and the orbiting scroll. Temperature gradient in the scroll compressor during the operation induces the thermal expansion of two scrolls. Therefore, the gap between scrolls in the initial stage is regarded as an important variable in structural design of the scroll compressor. The coupled thermal-stress analysis was carried out for the scrolls of a scroll compressor. The temperatures of major points of two scrolls in the steady states were referred by the literature of C. Lin. The sequentially coupled thermal-stress analysis is utilized to the heat transfer analysis and the thermal expansion analysis. In the thermal expansion analysis, the contact analysis was considered between the fixed and the orbiting scrolls in order to obtain the penetration distance and the contact pressure between two scrolls. The range of deformation was from 44 to $76{\mu}m$ according to the height of the scroll. The maximum penetration distance of $60{\mu}m$ occurred at the top surface of the fixed scroll in the center of the scroll parts.

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R-134a를 사용한 자동차용 스크롤 압축기의 스크롤 형상변화가 성능에 미치는 영향 (Effect of Geometric Parameters on the Performance of an Automotive Scroll Compressor Using R-134a)

  • 이건호;김학수;조금남;유정열
    • 대한기계학회논문집B
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    • 제22권11호
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    • pp.1635-1646
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    • 1998
  • The present study investigated the effects of geometric parameters considered on the performance of an automotive scroll compressor by assuming ideal, semi-real and real gases for R-134a. The geometric parameters were center thickness of scroll, height of scroll and the size of discharge port. Fourth-order Runge-Kutta method was applied to solve the thermodynamic equations, leaking rate equation and the equation of motion of discharge valve for ideal, semi-real, and real gases. The volumetric and adiabatic efficiencies for semi-real and real gases differed little, but those for ideal gas differed by 18% and 25% compared with those for real gas at 2,000rpm. The volumetric efficiency changed little as the design angle of scroll (${\gamma}$) changed, but the adiabatic efficiency at ${\gamma}$ of $34^{\circ}$ was higher by 2.4% than that of $147^{\circ}$ for 2,000rpm. The volumetric and adiabatic efficiencies at scroll height of 29.8mm were higher by 1.7% and 2.8% than those of 65.8mm. The volumetric efficiency changed little as the size of discharge port changed, but the adiabatic efficiency increased a little as the size of discharge port decreased.

스크롤 압축기 해석 모델 개발 및 검증 (Development and Validation of Simulation Model for A Scroll Compressor)

  • 임상식;이영선;박성영;김기범
    • 한국산학기술학회논문지
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    • 제13권5호
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    • pp.1976-1982
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    • 2012
  • 압축기는 다양한 유체기계에 널리 사용되고 있으며, 특히 압축기의 성능은 냉동공조 시스템의 성능계수에 직접적인 영향을 미치므로 압축기의 효율을 높이기 위한 노력이 계속되어 왔다. 용도에 맞게 다양한 종류의 압축기가 개발되었고, 그 중 스크롤 압축기는 그 크기에 비하여 압축 성능이 우수하여 여러 분야에서 선호하는 압축기이다. 스크롤 압축기의 개발을 위하여 실험적인 연구는 많이 수행되어 온 반면, 개발 목적에 맞게 압축기를 해석할 수 있는 모델은 많지 않은 실정이다. 따라서 본 연구에서는 스크롤 압축기를 기하학적으로 모델링하여 해석할 수 있는 모델을 1-D 상용 프로그램인 AMESim을 이용하여 개발하였으며, 실험 데이터를 이용하여 모델의 신뢰성을 검증하였다. 본 연구 결과는 추후 스크롤 압축기를 개발하는 과정에서 압축기의 성능을 예상하고 최적화 할 수 있는 방법을 제공할 것으로 기대된다.

A Study on the Design of Back Pressure for Automotive Scroll Compressor

  • Koo, In-Hwe;Lee, Geon-Ho
    • International Journal of Air-Conditioning and Refrigeration
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    • 제17권1호
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    • pp.1-6
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    • 2009
  • The optimum design of back pressure chamber is one of the most important factors in designing scroll compressors because it has a great influence on the efficiency and other design parameters. The design process can be divided into 2 parts. One is obtaining the optimum pressure of the chamber and keeping it in constant value. The other is finding out the minimum inflow rate of medium with which back pressure chamber is filled. In this study we are focused on the first step. At first we added a simple structure that can change back pressure without reassembling compressor. It makes possible to obtaining optimum back pressure. Then we designed an equipment that the back pressure control valve assembly could be independently tested with. Spring was redesigned to decrease stiffness variation. Also sealing mechanism of back pressure control valve was improved to more effective way. As a result, it was verified that in a real mode test back pressure variation could be retained in 2.3% with discharge pressure and operating frequency varied. In addition the integrated structure of back pressure control valve is expected to contribute to effective manufacturing process.

차량용 전동식 스크롤 압축기의 배압제어밸브 설계 (Design of Back Pressure Control Valve for Automotive Scroll Compressor)

  • 남보영;구인회;한영창;이건호
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2007년도 동계학술발표대회 논문집
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    • pp.410-415
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    • 2007
  • The optimization of back pressure chamber is one of the most important factors in designing scroll compressors, because it has a great influence on the efficiencies and other design parameters. The design process can be divided into 2 parts. One is obtaining the optimum pressure of the chamber and keeping it in constant value. And the other is finding out the minimum inflow rate of medium with which back pressure chamber is filled. In this study we are focused on the first step. At first we added a simple structure that could change back pressure without reassembling compressor. It makes the optimum back pressure be obtained. And then we devised an equipment that the back pressure control valve assembly could be independently tested with. A spring was redesigned to decrease stiffness variation. And sealing mechanism of back pressure control valve was improved to more effective way. As a result it was verified in a real mode test that back pressure variation could be stabilized within 2.3% when discharge pressure and operating frequency varied. And the integrated structure of back pressure control valve is expected to contribute to an effective manufacturing process.

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Development of a Switched Reluctance Motor-based Electric AC Compressor Drive for HEV/EV Applications

  • Kim, Jaehyuck;Jeong, Yong-Hoe;Jeon, Yong-Hee;Kang, Jun-Ho;Lee, Seunghun;Park, Jang-Yeop
    • Journal of Magnetics
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    • 제19권3호
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    • pp.282-290
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    • 2014
  • This paper discusses the development of a 3.5 kW switched reluctance motor (SRM)-based electric air-conditioning (AC) compressor, focusing primarily on the design aspects of the SRM and the integrated controller. In addition to the increased price of rare-earth magnets, SRM's operation capability at high speed and high temperature makes the SRM a viable alternative to the permanent magnet motor for electrically driven automotive air conditioning compressors. A compact and energy efficient scroll compressor is designed and constructed. Two feasible SRM topologies are considered, in terms of efficiency, torque ripple, and acoustic noise. Compact drive electronics are designed and employed to drive the SRM-based compressor. The static and dynamic performance is validated by simulation and experiment.

스크롤 압축기의 크랭크 샤프트의 베어링 재질에 따른 마모특성에 관한 실험적 연구 (A Study on the Wear Characteristics of Bearing According to its Material in Scroll Compressor)

  • 성치언;박영도;황유진;백기대;안성용;이재근
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.194-202
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    • 2008
  • In this study, we investigated the tribology behaviour of two different bearing materials. One of these alloys content is Cu(90)-Sn(10) alloy and is widely used in the automotive industry.The other is Al alloy. This bearing content is Al-Sn-Si-Cu. Therefore, it is required to study on the lublicating characteristics of bearing according to different materials. In this study, compressor bearings made by respectively "PTFE solid lubricant" and "AI alloy with superior load carrying capacity, rubbing and impact endurance", have gone through journal bearing test. Lubrication and abrasion characteristics are evaluated by analyzing the material characteristics of a scroll compressor bearing bush. The AI alloy bearing showed the most excellent lubrication and abrasion characteristics than Cu-Sn alloy under high load condition.

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고성능 히트펌프 해석모델 개발 연구 (Development of Analysis Model for High-Performance Heat Pump)

  • 임상식;김기범;박성영
    • 한국산학기술학회논문지
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    • 제14권12호
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    • pp.6053-6059
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    • 2013
  • 히트 펌프는 지열이나 태양열 등의 신재생 에너지를 이용하거나 기타 폐열을 재활용하여 기존의 전기 히팅 난방 시스템들보다 에너지 소비율을 낮출 수 있다는 장점으로 인해 그린 에너지 시스템으로써 주목을 받아 왔다. 고효율 히트펌프 시스템 설계를 위한 연구는 오랫동안 지속되어 왔지만, 각각의 구성요소가 유기적이며, 변화에 유연한 해석모델은 존재하지 않는다. 따라서 본 연구에서는 공기 열 원식 히트 펌프를 AMESim Software를 이용해 구성하였다. 독자적으로 개발한 스크롤 압축기 해석 모델을 히트펌프 시스템에 조합함으로써 효율 향상 방안을 모색하였으며, 실험 데이터를 이용하여 개발한 해석모델을 검증하였다. 실험 데이터와 개발한 해석 모델을 이용하여 예측된 데이터를 비교한 결과 최대 오차가 10% 이내로 두 데이터가 잘 일치하였다. 본 연구에서 개발한 히트펌프 해석모델은 향후 시제품을 개발하고 효율 향상을 위한 연구 등에 유용하게 사용될 것으로 사료된다.

스크롤 압축기 해석 모델 개발에 관한 연구 (A Study for Scroll Compressor Modelling)

  • 임상식;이영선;박성영;김기범
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2012년도 춘계학술논문집 2부
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    • pp.562-564
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    • 2012
  • 중소형 냉동공조 시스템에 널리 사용되는 스크롤 압축기를 사용 목적에 맞게 최적 설계하기 위하여 필요한 해석 모델을 1-D 상용 프로그램인 AMESim을 이용하여 개발하였다. 타 기관에서 수행한 분석 결과와 비교하여 본 연구에서 개발된 모델의 신뢰성을 검증하였다. 본 연구 결과는 스크롤 압축기 개발 공정에서 고객의 요구를 신속하게 반영하여 압축기를 최적 설계할 수 있는 해석툴을 제공할 것으로 기대된다.

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설비공학회 분야의 최근 연구 동향 : 2015년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research : A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2015)

  • 이대영;김사량;김현정;김동선;박준석;임병찬
    • 설비공학논문집
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    • 제28권6호
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    • pp.256-268
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    • 2016
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2015. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) The research works on the thermal and fluid engineering were carried out in the areas of flow, heat and mass transfer, cooling and heating, and air-conditioning, the renewable energy system and the flow inside building rooms. Research issues dealing with air-conditioning machines and fire and exhausting smoke were reduced. CFD seems to be spreading to more research areas. (2) Research works on heat transfer area were carried out in the categories of heat transfer characteristics, pool boiling and condensing heat transfer and industrial heat exchangers. Researches on heat transfer characteristics included the economic analysis of GHG emission, micro channel heat exchanger, effect of rib angle on thermal performance, the airside performance of fin-and-tube heat exchangers, theoretical analysis of a rotary heat exchanger, heat exchanger in a cryogenic environment, the performance of a cross-flow-type, indirect evaporative cooler made of paper/plastic film. In the area of pool boiling and condensing, the bubble jet loop heat pipe was studied. In the area of industrial heat exchangers, researches were performed on fin-tube heat exchanger, KSTAR PFC and vacuum vessel at baking phase, the performance of small-sized dehumidification rotor, design of gas-injection port of an asymmetric scroll compressor, effect of slot discharge-angle change on exhaust efficiency of range hood system with air curtain. (3) In the field of refrigeration, various studies were carried in the categories of refrigeration cycle, alternative refrigeration/energy system, system control. In the refrigeration cycle category, a cold-climate heat pump system, $CO_2$ cascade systems, ejector cycles and a PCM-based continuous heating system were investigated. In the alternative refrigeration/energy system category, a polymer adsorption heat pump, an alcohol absorption heat pump and a desiccant-based hybrid refrigeration system were investigated. In the system control category, turbo-refrigerator capacity controls and an absorption chiller fault diagnostics were investigated. (4) In building mechanical system research fields, eighteen studies were reported for achieving effective design of the mechanical systems, and also for maximizing the energy efficiency of buildings. The topics of the studies included energy performance, HVAC system, ventilation, and renewable energies, piping in the buildings. Proposed designs, performance tests using numerical methods and experiments provide useful information and key data which can improve the energy efficiency of the buildings. (5) The field of architectural environment was mostly focused on indoor environment and building energy. The main researches of indoor environment were related to the user and location awareness technology applied dimming lighting control system, the lighting performance evaluation for light-shelves, the improvement evaluation of air quality through analysis of ventilation efficiency and the evaluation of airtightness of sliding and LS window systems. The subjects of building energy were worked on the energy saving estimation of existing buildings, the developing model to predict heating energy usage in domestic city area and the performance evaluation of cooling applied with economizer control. The studies were also performed related to the experimental measurement of weight variation and thermal conductivity in polyurethane foam, the development of flame spread prevention system for sandwich panels, the utilization of heat from waste-incineration facility in large-scale horticultural facilities.